Ukuguqula intsimbi ye-CNC
I-CNC yokuguqula isinyithi (i-Computer Numerical Control) i-machining yi-high-precision ephezulu kunye ne-high-effective high-efficiency processing technology esetyenziswa ngokubanzi kwi-mechanical production, i-automotive, i-aerospace kunye nezinye iindawo.
1, Iimpawu zeMveliso
Ukuchaneka okuphezulu komatshini
Ngokwamkela iinkqubo zolawulo lwamanani eziphambili, kunokwenzeka ukulawula ngokuchanekileyo i-trajectory yentshukumo kunye nokusika iiparitha zezixhobo zokusika, ukufezekisa ukuchaneka okuphezulu kokuguqula umatshini. Ukuchaneka komatshini kunokufikelela kwinqanaba le-micrometer, ukuqinisekisa ukuchaneka kwe-dimensional kunye nomgangatho ophezulu wamacandelo.
Ixhotyiswe nge-spindle ephezulu echanekileyo kunye nenkqubo yokutya ukuqinisekisa uzinzo kunye nokuchaneka kwenkqubo yomatshini. Isantya esiphezulu se-spindle kunye ne-torque sinokuhlangabezana neemfuno zokucwangcisa izinto ezahlukeneyo; Inkqubo yokutya inochaneko oluphezulu kunye nokuphendula ngokukhawuleza, kwaye inokufikelela kulawulo oluchanekileyo lokutya.
Imveliso esebenzayo
Iqondo eliphezulu le-automation, ekwaziyo ukuqhubeka nokuqhubekeka kunye nenkqubo eninzi yokudibanisa. Ngokusebenzisa ulawulo lwenkqubo, amanyathelo okusebenza amaninzi angagqitywa kanye, ukunciphisa inani lamaxesha okubamba kunye nexesha lokucubungula, kunye nokuphucula ukusebenza kakuhle kwemveliso.
Isantya sokucubungula ngokukhawuleza kunye nokusebenza kakuhle kokusika kwezixhobo zokusika. Inkqubo ye-CNC inokulungelelanisa ngokuzenzekelayo iiparitha zokusika ngokusekelwe kwiimpawu zezixhobo zomatshini kunye nesixhobo, ukufezekisa umphumo ogqwesileyo womatshini. Ngeli xesha, ukusika ngesantya esiphezulu kunokunciphisa ukunxiba kwesixhobo kunye nokwandisa ubomi besixhobo.
Ukuguquguquka okubanzi kwezinto zokucubungula
Ukulungele ukuguqula izinto ezahlukeneyo zetsimbi, kubandakanywa isinyithi, isinyithi, i-aluminium, ithusi, i-titanium, njl. Izinto ezahlukeneyo zinokukhetha izixhobo zokusika ezahlukeneyo kunye neeparitha zokusika ukuze zifezekiseke isiphumo esihle somatshini.
Kwizinto ezinobunzima obuphezulu, njengentsimbi ecinyiweyo, ii-alloys ezinzima, njl., ukusetyenzwa okusebenzayo kunokwenziwa. Ngokukhetha izixhobo ezifanelekileyo zokusika kunye nobuchule bokucubungula, umgangatho womatshini kunye nokusebenza kakuhle kunokuqinisekiswa.
Isakhono sokwenza imilo entsonkothileyo
Iyakwazi ukusetyenzwa ngamacandelo ahlukeneyo anzima, anje ngeesilinda, iicones, imisonto, umphezulu, njl.njl. Ngokusebenzisa ulawulo lweprogramu, i-multi-axis linkage machining yezixhobo zokusika inokufezekiswa ukuze kuhlangatyezwane neemfuno zomatshini zamacandelo anzima.
Kwamanye amacandelo akhethekileyo amile, anje ngeeshafti ezingaqhelekanga, iigiya, njl.njl., ukwenza oomatshini nako kunokuphunyezwa ngokwenza izixhobo ezikhethekileyo kunye nokulungiswa.
I-2, iteknoloji yokucubungula
Ukucwangcisa nokuYila
Ngokwemizobo kunye neemfuno zokusetyenzwa kwamacandelo, sebenzisa isoftware yeCAD/CAM yobuchwephesha yokucwangcisa kunye noyilo. Abadwelisi beprogram banokuvelisa iinkqubo ze-CNC ezisekelwe kwiinkqubo zomatshini kunye neendlela zesixhobo, kwaye baqhube ukuqinisekiswa kokulinganisa ukuqinisekisa ukuchaneka kunye nokwenzeka kweenkqubo.
Kwinkqubo yoyilo, kuyimfuneko ukuqwalasela izinto ezifana neempawu zesakhiwo samacandelo, iimfuno zokuchaneka komatshini, iipropati zezinto eziphathekayo, njl., kwaye ukhethe iinkqubo ezifanelekileyo zomatshini kunye nezixhobo zokusika. Ngexesha elifanayo, kuyimfuneko ukuqwalasela ukuyila kunye nokufakwa kwezixhobo zokuqinisekisa ukuzinza kunye nokuchaneka kwamacandelo ngexesha lenkqubo yomatshini.
iivenkile zokugcina
Khetha imathiriyeli yentsimbi efanelekileyo ngokweemfuno zobuchwephesha bamacandelo, kwaye wenze ulungiso lwangaphambili olufana nokusika, ukubunjwa, kunye nokuphosa. Izinto ezisetyenzisiweyo kufuneka zihlolwe kwaye zilinganiswe ukuqinisekisa ukuchaneka komgangatho kunye nomgangatho wazo ziyahlangabezana neemfuno.
Ngaphambi kokucutshungulwa, kuyimfuneko ukwenza unyango oluphezulu kwizinto eziphathekayo, ezifana nokususa ukungcola okufana ne-oxide scale kunye ne-oil stains, ukuqinisekisa umgangatho wokucubungula.
Ukuqhubekeka komsebenzi
Faka izinto ezisetyenzisiweyo kwi-lathe kwaye uyilungise kunye nezixhobo. Emva koko, ngokwenkqubo ye-CNC ecwangcisiweyo, qalisa isixhobo somatshini sokusetyenzwa. Ngethuba lenkqubo yokucoca, ingqalelo kufuneka ihlawulwe ekugqokeni izixhobo zokusika kunye nokulungiswa kweeparitha zokusika ukuqinisekisa umgangatho womatshini kunye nokusebenza kakuhle.
Kwezinye iindawo ezimile kakuhle, ukucofa okuninzi kunye nokucubungula kunokufuneka. Phambi kokubamba ngakunye, umlinganiselo ochanekileyo kunye nohlengahlengiso luyafuneka ukuze kuqinisekiswe ukuchaneka komatshini kwamalungu.
Ukuhlolwa komgangatho
Emva kokucubungula, ukuhlolwa komgangatho weengxenye kuyadingeka. Izinto zokuvavanya zibandakanya ukuchaneka kwe-dimensional, ukuchaneka kobume, ubunzima bomhlaba, ubunzima, njl. Izixhobo zokuvavanya eziqhelekileyo kunye nezixhobo ziquka izixhobo zokulinganisa ukulungelelanisa, iimitha zobunzima, abahloli bobunzima, njl.
Ukuba iingxaki ezisemgangathweni zifunyenwe kumacandelo ngexesha lokuhlolwa, kuyimfuneko ukuhlalutya izizathu kunye nokuthatha amanyathelo ahambelanayo okuphucula. Ngokomzekelo, ukuba ubungakanani budlula ukunyamezela, kunokufuneka ukuba ulungelelanise inkqubo yomatshini kunye neeparitha zesixhobo kwaye uphinde wenze umatshini.
3, Iinkalo zeSicelo
Ukwenziwa koomatshini
Ukuguqula i-metal CNC machining inoluhlu olubanzi lwezicelo kwintsimi yokuvelisa oomatshini. Iyakwazi ukucubungula iindawo ezahlukeneyo zoomatshini ezinje ngeeshafti, iigiya, imikhono, iiflange, njl.njl. Ezi ndawo zifuna ukuchaneka okuphezulu, umgangatho ophezulu womphezulu, kunye neemilo ezintsonkothileyo, ezinokuhlangabezana ne-CNC machining.
Kwimveliso yomatshini, umatshini we-CNC unokudibaniswa kunye nezinye iinkqubo zokutshiza, ezifana nokugaya, ukubhola, ukucofa, njl.
Ukwenziwa kweemoto
Ukwenziwa kweemoto yenye yezona ndawo zibalulekileyo zesicelo somatshini weCNC wokuguqula isinyithi. Iyakwazi ukucubungula iinxalenye ze-injini yemoto, iinxalenye zothumelo, iindawo ze-chassis, njl. Ezi nxalenye zihlala zifuna ukuchaneka okuphezulu, amandla aphezulu, kunye nokuthembeka okuphezulu, kunye ne-CNC machining inokuqinisekisa ukufezekiswa kwezi mfuno.
Kwimveliso yeemoto, umatshini we-CNC unokufikelela kwimveliso ezenzekelayo, ukuphucula ukusebenza kakuhle kwemveliso kunye nokuzinza komgangatho. Kwangaxeshanye, ukusetyenzwa okulungiselelweyo kunokuqhutywa ngokweemfuno zeemodeli ezahlukeneyo zeemoto ukuhlangabezana neemfuno zemarike zomntu.
I-Aerospace
Umzi-mveliso we-aerospace uneemfuno eziphezulu kakhulu zokuchaneka komatshini kunye nomgangatho wamacandelo, kunye nokuguqula i-CNC machining yesinyithi nayo inezicelo ezibalulekileyo kule ndawo. Iyakwazi ukucubungula iinxalenye ze-injini yenqwelomoya, iinxalenye ze-spacecraft, njl. Ezi nxalenye zidla ngokufuna ukusetyenziswa kwamandla aphezulu, ubushushu obuphezulu, kunye nezinto ezixhathisayo kwi-corrosion, kunye ne-CNC machining inokuqinisekisa umgangatho womatshini kunye nokuchaneka kwezi zinto.
Kwintsimi ye-aerospace, i-CNC machining inokuphinda ifezekise ukucutshungulwa kwamacandelo anzima, njengama-blades e-turbine, i-impellers, njl. Ezi ndawo zinemilo enzima kwaye kunzima ukuyiqhuba. Umatshini we-CNC unokufezekisa ukuchaneka okuphezulu ngomatshini wokudibanisa ii-axis ezininzi.
Unxibelelwano lwe-elektroniki
Ezinye iindawo zentsimbi kwizixhobo zonxibelelwano zombane zisenokwenziwa ngoomatshini kusetyenziswa ukujika kwentsimbi yeCNC. Umzekelo, iimeko zemfonomfono, iisinki zobushushu bekhompyuter, amacandelo esikhululo sesiseko sonxibelelwano, njl. Ezi ndawo zifuna ukuchaneka okuphezulu, umgangatho ophezulu womphezulu, kunye neemilo ezintsonkothileyo, ezinokuhlangabezana ne-CNC machining.
Kwintsimi yonxibelelwano lwe-elektroniki, umatshini we-CNC unokufezekisa ibhetshi encinci kunye nemveliso eyahlukeneyo, ukuhlangabezana nemfuno eguqukayo yemarike.
4, Ukuqinisekiswa komgangatho kunye nenkonzo emva kokuthengisa
ukuqinisekisa umgangatho
Sithobela ngokungqongqo imigangatho yenkqubo yolawulo lomgangatho wamazwe ngamazwe, siqhuba ulawulo olungqongqo kwinqanaba ngalinye ukusuka ekuthengeni izinto ezikrwada ukuya ekunikezelweni kwemveliso. Sisebenzisa izinto eziphezulu zetsimbi kwaye siseka ubudlelwane bexesha elide kunye nabanikezeli abaziwayo ukuqinisekisa umgangatho ozinzileyo nothembekileyo wezinto eziluhlaza.
Ngexesha lokucubungula, sisebenzisa izixhobo zokuqhubela phambili kunye neendlela zokuvavanya ukuhlola ngokubanzi kunye nokubeka iliso kwimveliso nganye. Iingcali zethu zobuchwephesha zinamava atyebileyo kunye nolwazi lobuchwephesha, kwaye ziyakwazi ukuchonga ngokukhawuleza nokusombulula iingxaki ezivela ngexesha lenkqubo yokuvelisa, ukuqinisekisa ukuba umgangatho wemveliso uhlangabezana neemfuno zabathengi.
inkonzo emva kwentengiso
Sizimisele ukubonelela abathengi ngenkonzo ekumgangatho ophezulu emva kokuthengisa. Ukuba abathengi bahlangabezana nazo naziphi na iingxaki ngelixa besebenzisa imveliso yethu, siya kuphendula ngokukhawuleza kwaye sinikeze inkxaso yobugcisa. Sinokubonelela ngokulungiswa kwemveliso, ukugcinwa, ukutshintshwa kunye nezinye iinkonzo ngokweemfuno zabathengi.
Kwakhona siza kundwendwela rhoqo abathengi ukuqonda ukusetyenziswa kwabo kunye nempendulo kwiimveliso zethu, kwaye ngokuqhubekayo siphucula iimveliso kunye neenkonzo zethu ukuhlangabezana neemfuno zabo kunye nokulindela.
Ngamafutshane, ukuguqula i-metal CNC machining bubuchwephesha obuchanekileyo kunye nomgangatho ophezulu wokulungisa isinyithi kunye nethemba elibanzi lokusetyenziswa. Siza kuqhubeka nokubambelela kumgaqo womgangatho wokuqala kunye nomthengi kuqala, ukubonelela abathengi ngeemveliso ezikumgangatho ophezulu kunye neenkonzo.
1, Iimpawu zeMveliso kunye neTekhnoloji
I-Q1: Yintoni i-CNC yokuguqula isinyithi?
A: Ukuguqula i-CNC yensimbi yindlela yokusika isinyithi usebenzisa iteknoloji yokulawula idijithali yekhompyutheni. Ngokulawula ngokuchanekileyo ukunyakaza kokusika kwesixhobo kumsebenzi ojikelezayo, ukuchaneka okuphezulu kunye neengxenye zetsimbi ezinobumba ezinobumba zingenziwa.
I-Q2: Ziziphi iingenelo ze-CNC yokuguqula isinyithi?
A:
Ukuchaneka okuphezulu: ekwaziyo ukufikelela kulawulo oluchanekileyo kakhulu, ngokuchaneka komatshini ofikelela kwinqanaba le-micrometer.
Ukusebenza okuphezulu: Ngenqanaba eliphezulu lokuzenzekelayo, ukuqhutyelwa phambili okuqhubekayo kunokwenzeka, ukuphucula kakhulu ukusebenza kwemveliso.
Ubume obuntsonkothileyo bokukwazi ukusetyenzwa kweemilo ezahlukeneyo ezijikelezayo zomzimba, ezinjengeesilinda, iicones, imisonto, njl.
Ukungaguquguquki okulungileyo: Qinisekisa ukuba iindawo ezenziwe ngobuninzi zinezinga eliphezulu lokuhambelana.
I-Q3: Ziziphi izinto zetsimbi ezifanelekileyo zokulungiswa?
A: Isebenza ngokubanzi kwizinto ezahlukeneyo zetsimbi, kubandakanywa kodwa kungaphelelanga kwintsimbi, isinyithi, i-aluminium, ithusi, i-titanium alloys, njl. Izinto ezahlukeneyo zinokukhetha izixhobo zokusika ezahlukeneyo kunye neeparitha zokucubungula ukufezekisa umphumo ongcono wokucubungula.
2, Ukwenziwa kunye noLawulo loMgangatho
I-Q4: Injani inkqubo yokucubungula?
A: Okokuqala, inkqubo kunye noyilo olusekwe kwinxalenye yemizobo okanye iisampulu ezibonelelwa ngumthengi. Emva koko, faka izinto eziluhlaza kwi-lathe, qalisa inkqubo ye-CNC, kwaye izixhobo zokusika zenza ukusika ngokwenkqubo yokusetwa kwangaphambili. Ngexesha lokucubungula, ukubeka iliso kwexesha langempela kunye nohlengahlengiso kuya kwenziwa ukuze kuqinisekiswe umgangatho womatshini. Emva kokucubungula, yenza uhlolo lomgangatho.
I-Q5: Indlela yokuqinisekisa umgangatho wokucubungula?
A: Sisebenzisa izixhobo zokusebenza eziphambili kunye nezixhobo zokusika ezichanekileyo zokulawula ngokungqongqo iiparitha zokucubungula. Ngexesha elifanayo, ukuhlolwa kwekhwalithi emininzi kuqhutywe ngexesha lokucubungula, kubandakanywa ukulinganisa ubungakanani, ukuvavanywa kobunzima bomhlaba, njl. Ukuba imiba yomgangatho ifunyenwe, ukulungiswa kwexesha kunye nokuphuculwa kufuneka kwenziwe.
I-Q6: Kungakanani ukuchaneka komatshini onokufezekiswa?
A: Ngokubanzi, ukuchaneka komatshini kunokufikelela ku-± 0.01mm okanye nangaphezulu, kuxhomekeke kwizinto ezinjengokuntsonkotha kwamalungu, izixhobo kunye neemfuno zomatshini.
3, Umyalelo kunye nokuhanjiswa
I-Q7: Uyenza njani iodolo?
A: Ungaqhagamshelana nathi ngefowuni, i-imeyile, okanye iqonga le-intanethi ukubonelela ngenxalenye yemizobo okanye iisampuli kunye neemfuno zokucubungula. Iingcali zethu ziya kuvavanya kwaye zikunike iinkcukacha zekowuteshini kunye nexesha lokuhambisa.
I-Q8: Liliphi ixesha lokuhambisa?
A: Ixesha lokuhambisa lixhomekeke kwizinto ezifana nobunzima, ubuninzi, kunye nobunzima bokucubungula kwamalungu. Ngokuqhelekileyo, iinxalenye ezilula zinokuhanjiswa ngeentsuku ezimbalwa, ngelixa iindawo ezinzima zinokuthatha iiveki ezininzi okanye nangaphezulu. Siza kukubonelela ngexesha elichanekileyo lokuhambisa xa usamkela umyalelo.
I-Q9: Ngaba ndingawukhawulezisa umyalelo?
A: Iiodolo zinokukhawuleziswa phantsi kweemeko ezithile. Nangona kunjalo, ukuqhutyelwa ngokukhawuleza kunokubangela iindleko ezongezelelweyo, kwaye imeko ethile kufuneka ihlolwe ngokusekelwe kwiimeko ezithile zomyalelo.
4. Ixabiso kunye neendleko
I-Q10: Ixabiso linqunywe njani?
A: Ixabiso ubukhulu becala lixhomekeke kwizinto ezifana nemathiriyeli, ubungakanani, ukuntsonkotha, iimfuno zokuchaneka kokusebenza, kunye nobuninzi bamalungu. Siya kuvavanya ngokusekelwe kwiimfuno zakho ezithile kwaye sikubonelele ngekowuteshini efanelekileyo.
I-Q11: Ngaba kukho naziphi na izaphulelo zokuvelisa ngobuninzi?
A: Kwii-odolo zemveliso eninzi, siya kunika izaphulelo ezithile zexabiso. Isixa esithile sesaphulelo sixhomekeke kwizinto ezifana nenani lee-odolo kunye nobunzima bokuqhuba.
5, Emva kwenkonzo yokuthengisa
I-Q12: Ndimele ndenze ntoni ukuba andinelisekanga ngamalungu acutshungulweyo?
A: Ukuba awanelisekanga ngamalungu aqhutywe, nceda uqhagamshelane nathi ngokukhawuleza. Siza kuwuvavanya lo mbandela kwaye sithathe amanyathelo ahambelanayo ukuwuphucula okanye ukuwucubungula ukuze siqinisekise ukwaneliseka kwakho.
I-Q13: Ngaba kukho inkonzo emva kokuthengisa ekhoyo?
A: Sinikezela ngenkonzo ebanzi emva kokuthengisa, kubandakanywa ukuqinisekiswa komgangatho, inkxaso yobugcisa, kunye neenkonzo zokulungisa. Ukuba kukho naziphi na iingxaki ngexesha lokusetyenziswa, siya kukucombulula ngokukhawuleza.
Ndiyathemba ukuba le FAQ ingentla inokukunceda uqonde ngcono iimveliso ze-CNC zokuguqula isinyithi. Ukuba unayo nayiphi na eminye imibuzo, nceda uzive ukhululekile ukuqhagamshelana nathi nangaliphi na ixesha.
