• Iindawo zeplastiki ezinomthamo ophezulu (imijikelo eyi-500k+)
Isixhobo Steel D2 Machining for Isitofu Molds
Product Overview
Ukuba usebenza kunyeisitofu sokungunda, mhlawumbi uvileD2 isixhobo sentsimbi- ihashe lomsebenzi wezinto zokubumba ezizinzileyo. Kodwa umatshini Eli rhamncwa asililo elenzeka umphefumlo. Ndivumele ndikuhambise kwimingeni yehlabathi yokwenyani kunye nezisombululo zokusebenza ne-D2, ngqo ukusuka kumgangatho wevenkile.
Kutheni i-D2 Steel Ilawula Ukwenza I-Injection Mold
I-D2 ayikho nje enyeisixhobo sentsimbi – ngumgangatho wegolide wokungunda ekufuneka uhlale ixesha elide. Nasi isizathu:
✔Ukumelana nokunxiba okungaqhelekanga(I-Chromium carbides iyenza ibe yi-3x yomelele kune-P20)
✔Uzinzo olulungileyo lwe-dimensional(Ibamba ukunyamezelana okuqinileyo phantsi kobushushu)
✔Ukugudisa okufanelekileyo(Inokufikelela kwi-SPI A1/A2 ukugqiba)
✔Iindleko ezilungeleleneyo(Ifikeleleka ngakumbi kunentsimbi yeprimiyamu efana ne-H13)
Usetyenziso oluqhelekileyo:
• Izixhobo zokubrawuza ezifana neereyini ezizaliswe lufayibha
• Amalungu ezonyango anyamezelayo
• Amalungu emoto angaphantsi kwe-hood
Iinkqubo zoMatshini eziqinisekisiweyo ezisebenza ngokwenene
1.Izixhobo zokusika eziSindileyo D2
• Izingqusho zeCarbidengeTiAlN coating (i-AlCrN iyasebenza nayo)
• Ijiyometri yeraki entle(inciphisa amandla okusika)
• Uyilo lwe-helix oluguquguqukayo(ithintela incoko)
• I-Conservative corner radii(0.2-0.5mm ukugqiba)
2.Tool Life Hack
Ukunciphisa isantya somhlaba nge-20% xa kuthelekiswa nentsimbi ye-P20. Kwi-D2 eqinile, hlala ujikeleze i-60-80 SFM kunye nezixhobo ze-carbide.
I-EDM'ing D2: Yintoni engakuxeleliyo iiManuals
Xa ubetha loo meko lukhuni, i-EDM iba ngumhlobo wakho osenyongweni:
1.Izicwangciso ze-EDM zocingo
Icotha kunokusika iP20 malunga ne-15-20%
• Lindela umaleko ogqithisiweyo ongaphezulu (isicwangciso sokupholisha okongeziweyo)
• Sebenzisa i-skim cuts ukugqibezela umgangatho ongcono
2.Iingcebiso ze-EDM zeSinker
• Iielectrode zegraphite zisebenza ngcono kunobhedu
• Ii-electrode ezininzi (ukurhabaxa/ukugqiba) zandisa ubomi
• Ukugungxulwa ngamandla kuthintela i-arcing
Ukuhombisa i-D2 ukuya kwiMfezeko
Ukuphumeza eso sipili kufuneka:
• Qala ngomatshini ofanelekileyo/ukugqiba kweEDM(Ra <0.8μm)
• Hlaziya izibonda ngendlela ecwangcisiweyo(400 → 600 → 800 → 1200 grit)
• Sebenzisa intlama yedayimani ukwenza ipolishi yokugqibela(3μm → 1μm → 0.5μm)
• Ukugulisa okuthe ngqo(landela ukutya okuziinkozo)
Ikamva leUkwenza i-D2 Mold
Iindlela ezivelayo zokubukela:
• Umatshini wokudibanisa(ukudibanisa ukugaya kunye ne-EDM kwisethingi enye)
• Umatshini weCryogenic(Ukwandisa ubomi besixhobo 3-5x)
• I-AI-incediswe kwiparamitha yokuphucula(uhlengahlengiso lwexesha lokwenyani)
Siyazingca ngokubamba izatifikethi ezininzi zemveliso kwiinkonzo zethu zomatshini ze-CNC, ezibonisa ukuzibophelela kwethu kumgangatho kunye nokwaneliseka kwabathengi.
1, ISO13485: IZIXHOBO ZONYANGO LWENKQUBO YOLAWULO LOMGANGATHO
2, ISO9001: INKQUBO YOLAWULO LOMgangatho
3,IATF16949,AS9100,SGS,CE,CQC,RoHS
Ingxelo entle evela kubathengi
• Great CNCmachining echukumisayo laser umkrolo best Ive everseensofar Good quaity jikelele, kwaye zonke iziqwenga zapakishwa ngononophelo.
• Excelente me slento contento me sorprendio la calidad deias plezas un gran trabajo Le nkampani yenza umsebenzi omhle ngenene kumgangatho.
• Ukuba kukho umba bayakhawuleza ukuwulungisaUnxibelelwano oluhle kakhulu kunye namaxesha okuphendula ngokukhawuleza. Le nkampani ihlala isenza into endiyicelayo.
• Bade bafumane naziphi na iimpazamo esisenokuba siyenzile.
• Besisebenzisana nale nkampani iminyaka eliqela kwaye besisoloko sifumana inkonzo engumzekelo.
• Ndikholiseke kakhulu ngumgangatho obalaseleyo okanye iinxalenye zam ezintsha.I-pnce inokhuphiswano kakhulu kwaye inkonzo yomthengi iphakathi kwezona zibalaseleyo ndakha ndazifumana.
• Umgangatho okhawulezayo we-tumaround, kunye neyona nkonzo ibalaseleyo yabathengi naphina eMhlabeni.
FAQ
Umbuzo: Ndingayifumana ngokukhawuleza kangakanani iprototype ye-CNC?
A:Amaxesha okukhokela ayahluka ngokuxhomekeke kubunzima benxalenye, ukufumaneka kwezinto, kunye neemfuno zokugqiba, kodwa ngokubanzi:
• Iiprototypes ezilula:1-3 iintsuku zokusebenza
• Iiprojekthi ezintsonkothileyo okanye ezinamacala amaninzi:5-10 iintsuku zokusebenza
Inkonzo ekhawulezileyo ihlala ikhona.
Umbuzo: Zeziphi iifayile zoyilo ekufuneka ndinikeze zona?
A:Ukuze uqalise, kufuneka ungenise
• Iifayile ze-3D CAD (ngokukhethekileyo kwi-STEP, IGES, okanye ifomathi ye-STL)
• Imizobo ye-2D (PDF okanye i-DWG) ukuba unyamezelo oluthile, imisonto, okanye ukugqitywa komphezulu kuyafuneka
Umbuzo: Ngaba unokumelana nokunyamezela okuqinileyo?
A:Ewe. Umatshini we-CNC ulungele ukufezekisa ukunyamezelana okuqinileyo, ngaphakathi:
• ±0.005" (±0.127 mm) umgangatho
• Unyamezelo olungqongqo olufumanekayo xa uceliwe (umzekelo, ±0.001" okanye ngcono)
Umbuzo: Ngaba i-CNC prototyping ifanelekile kuvavanyo olusebenzayo?
A:Ewe. Iiprototypes ze-CNC zenziwe ngezinto zokwenyani zodidi lobunjineli, zizenza zilungele uvavanyo olusebenzayo, iitshekhi ezifanelekileyo, kunye novavanyo lomatshini.
Q: Ngaba unikezela ngemveliso ephantsi yomthamo ukongeza kwiiprototypes
A:Ewe. Iinkonzo ezininzi ze-CNC zibonelela ngemveliso yebhulorho okanye ukwenziwa kwevolumu ephantsi, ilungele ubungakanani ukusuka kwi-1 ukuya kwiiyunithi ezingamakhulu amaninzi.
Umbuzo: Ngaba uyilo lwam luyimfihlo?
A:Ewe. Iinkonzo zeprototype ze-CNC ezihloniphekileyo zihlala zisayina iSivumelwano sokuNgena-Disclosure (NDAs) kwaye uphathe iifayile zakho kunye nepropathi enomgangatho ophezulu wokuqonda ngobumfihlo obupheleleyo.