Iprototype Machining

Product Overview

Kwimveliso yanamhlanje,prototype machiningBubuchwephesha obuyimfuneko obubonelela ngeqonga elibalulekileyo lokuqinisekisa kunye novavanyo lophuhliso lwemveliso ngokuguqula imodeli yoyilo oluncediswa yikhompyutha (CAD) ibe yimveliso eqinileyo. Ukusetyenzwa kweprototype akuncedi kuphelaabavelisiVavanya ukuba nokwenzeka koyilo phambi kwemveliso epheleleyo, kodwa ikwanciphisa kakhulu imijikelo yophuhliso lwemveliso, iphucula ukusebenza kakuhle, kwaye inciphisa iindleko. Oku kulandelayo kuya kuxubusha ngokweenkcukacha inkcazo, imigaqo yobugcisa, iingenelo, iindawo zesicelo, kunye neendlela zophuhliso lwexesha elizayo lweprototype processing.

Inkcazo kunye neMigaqo yobuGcisa yePrototype Processing

Iprototype machining yindlela yokuvelisa esekwe kulawulo lwamanani ekhompyuter(CNC)iteknoloji, ekhokelayoUmatshini weCNCizixhobo zokwenza ukusika, ukugrumba, ukugaya kunye neminye imisebenzi kwizinto ngokufunda iimodeli zeCAD kunye nokuziguqulela kwikhowudi ye-G, ngaloo ndlela kuvelise iiprototypes eziqinileyo ezihambelana kakhulu noyilo. Ngokungafaniyo nenkqubo "yokususwa" yesiko, iprototyping "yikususa"ubuchule bokuvelisaeyenza imilo efunekayo ngokususa iindawo ezingaphezulu kwimathiriyeli. Le teknoloji idla ngokubizwa ngokuba yi "Rapid prototyping" (RPM), kwaye undoqo wayo ulele ekusebenziseni oomatshini abalawulwa yikhompyutha ukuze bafezekise ukuchaneka okuphezulu kunye nokusebenza kakuhle komatshini.
Inkqubo yeprototype processing idla ngokubandakanya la manyathelo alandelayo:
● Ukuyila kunye neModeli: Yenza imodeli ye-3D usebenzisa isofthiwe ye-CAD ukuqinisekisa ukuba uyilo luhlangabezana neemfuno zokusebenza kunye nobuhle.
● Inkqubo ye-CNC: Guqula imifuziselo ye-CAD ibe yikhowudi ye-G ukuvelisa imiyalelo yomatshini koomatshini be-CNC.
● Ukulungiswa kwezinto: Khetha izinto ezifanelekileyo ngokweemfuno zoyilo, njengentsimbi, iplastiki, izinto ezidibeneyo, njl.
● Ukuqhuba nokuHlola: Izixhobo zoomatshini be-CNC zenza inkqubo ngokwe-G-code, zivelisa iiprototypes, kwaye zenze ubungakanani, umgangatho womphezulu, kunye nolunye uhlolo.
● Ukusetyenzwa kweposi: Ukusila, ukupolisha, ukugquma kunye nolunye unyango lwenziwa kwiprototype ukuhlangabezana neemfuno zembonakalo kunye nokusebenza kwemveliso yokugqibela.

Izinto eziluncedo kwiPrototype Processing

Ukusetyenzwa kweprototype kuneengenelo ezininzi kushishino lwemveliso, nto leyo eyenza ukuba ibe yinxalenye yenkqubo yophuhliso lwemveliso. Nazi iingenelo zayo eziphambili:
1. Ukuchaneka okuphezulu kunye nokuhambelana
Umatshini we-CNC unokufikelela ukuchaneka okuphezulu kakhulu kunye nokunyamezela, ngokuqhelekileyo ukuya kuthi ga kwi-± 0.025 millimeters, ukugqithisa kakhulu ukuchaneka kweendlela zemveli zokwenza. Ukongeza, ekubeni inkqubo yomatshini ilawulwa yikhompyuter, inokuqinisekisa ukuba iprototype yomatshini ngamnye iyahambelana ngobukhulu, imilo, kunye nomgangatho womphezulu.
2. Imveliso ekhawulezileyo kunye nemijikelo emifutshane
Xa kuthelekiswa neteknoloji yokuvelisa ezongezelelweyo ezifana noshicilelo lwe-3D, ukusetyenzwa kweprototype kuneenzuzo ezibalulekileyo kwisantya sokuvelisa. Izixhobo zoomatshini be-CNC zinokugqibezela ukucwangciswa kweendawo ezintsonkothileyo ngemizuzu embalwa, ngelixa ushicilelo lwe-3D lufuna ixesha elide. Ukongeza, ukuguquguquka kokusetyenzwa kweprototype kukwavumela uhlengahlengiso loyilo olukhawulezayo kunye nophindaphindo oluninzi, ngaloo ndlela lucutha umjikelo wophuhliso lwemveliso.
3. Ukwahluka kwezinto
Ukusetyenzwa kweprototype kuxhasa ukusetyenziswa kwezinto ezahlukeneyo, kubandakanya isinyithi, iplastiki, imathiriyeli edibeneyo, njl., kwaye inokusebenzisa izinto ezifanayo njengemveliso yokugqibela ukuqinisekisa ukuba iprototype iyahambelana ekusebenzeni kunye nenkangeleko kunye nemveliso yokugqibela. Iyantlukwano yesi sixhobo yenza ukuba ukusetyenzwa kweprototype kube namathemba osetyenziso olubanzi kumashishini amaninzi anje nge-aerospace, ezonyango, kunye neemoto.
4. Ukusebenza kweendleko
Nangona utyalo-mali lokuqala lokusetyenzwa kweprototype luphezulu, ukusebenza kakuhle kweendleko kubalulekile kwimveliso encinci. Ngokusetyenzwa kweprototype, abavelisi banokuchonga kwaye balungise iziphene zoyilo phambi kwemveliso epheleleyo, ngaloo ndlela benqanda ilahleko enkulu ebangelwa ziimpazamo kwimveliso yobuninzi. Ukongeza, ukuphindaphindwa kokwenziwa kweprototype kukwenza ukuba isebenze ngakumbi kwimveliso enkulu.
5. Ukuqinisekiswa okusebenzayo kunye novavanyo
Ukusetyenzwa kwePrototype akunakusetyenziswa kuphela ekuqinisekiseni imbonakalo kunye nesakhiwo, kodwa kunye novavanyo olusebenzayo, njengokuvavanya amandla, ukuqina, ukusebenza kwendibano, njl. Esi sixhobo sokuqinisekisa esisebenzayo senza ukuba iprototyping idlale indima ebalulekileyo kuphuhliso lwemveliso.

Iindawo zokusetyenziswa kweprototype processing

Iprototype machining inoluhlu olubanzi lwezicelo kumashishini amaninzi, ngakumbi kwiinkalo ezifuna ukuchaneka okuphezulu kunye nemilo yejometri enzima. Nazi iindawo ezininzi eziphambili zesicelo:
1.ukwenza imoto
Kwishishini leemoto, iprototyping isetyenziselwa ukwenza amacandelo enjini, iinxalenye zangaphakathi, iimodeli zemoto, kunye nokunye. Ngokusebenzisa iprototyping, abavelisi banokukhawuleza bavavanye ukwenzeka koyilo lwabo kwaye benze uhlengahlengiso oluyimfuneko. Ukongeza, ukusetyenzwa kweprototype kusenokusetyenziswa ukwenza ukubumba kwamalungu emoto, ngaloo ndlela kuphuculwe ukusebenza kakuhle kwemveliso.
2.Isiphekepheke
Umzi-mveliso we-aerospace uneemfuno eziphezulu kakhulu zokuchaneka kunye nokuthembeka kwamalungu, kwaye iprototype machining idlala indima ebalulekileyo kule ndawo. Ngokusebenzisa iprototyping, abavelisi banokwenza iimilo zejiyometri ezintsonkothileyo kunye neendawo ezichaneke kakhulu, beqinisekisa ukhuseleko nokusebenza kwenqwelomoya kunye neziphekepheke.
3.Izixhobo zonyango
Kwimveliso yezixhobo zonyango, ukusetyenzwa kweprototype kusetyenziswa ukuvelisa izixhobo zotyando, izifakelo, iprosthetics, njl. Ezi zixhobo zifuna ukuchaneka okuphezulu kakhulu kunye nokuhambelana kwebhayoloji, kwaye iprototyping inokuhlangabezana nezi mfuno. Ukongeza, ukusetyenzwa kweprototype kusenokusetyenziswa ukwenza ukubumba kwezixhobo zonyango, ngaloo ndlela kuphuculwe ukusebenza kakuhle kwemveliso kunye nomgangatho wemveliso.
4. Ukwenziwa kwemizi-mveliso
Ukusetyenzwa kweprototype kusetyenziswa kwimveliso yemizi-mveliso ukuvelisa iindawo ezahlukeneyo ezintsonkothileyo, ezinje ngamacandelo othumelo ngoomatshini, amacandelo enkqubo yolwelo lwamanzi, njl. Ukongeza, ukusetyenzwa kweprototype kusenokusetyenziswa ukwenza ukubumba kwezixhobo zamashishini, ngaloo ndlela kuphuculwe ukusebenza kakuhle kwemveliso kunye nomgangatho wemveliso.
5.Consumer electronics
Kwintsimi ye-elektroniki yabathengi, ukusetyenzwa kweprototype kusetyenziswa ukwenza iqokobhe langaphandle kunye nesakhiwo sangaphakathi seemveliso ezinje ngeemeko zefowuni, ii-headphones, kunye nee-smartwatches. Ngokusebenzisa iprototyping, abavelisi banokukhawuleza bavavanye ukwenzeka koyilo lwabo kwaye benze uhlengahlengiso oluyimfuneko. Ukongeza, ukusetyenzwa kweprototype kusenokusetyenziswa ukwenza iimbumba zeemveliso ze-elektroniki zabathengi, ngaloo ndlela kuphuculwe ukusebenza kakuhle kwemveliso kunye nomgangatho wemveliso.