Njengoko imveliso ivela ngo-2025,ukwenziwa kwemveliso echanekileyoihlala ibalulekile ekuveliseni okuntsonkothileyoamacandelo cylindrical ezifunwa bubuchwepheshe bale mihla. Le ndlela ikhethekileyo yomatshini iguqula imivalo yempahla ekrwada ibe ngamalungu agqityiweyo ngokujikeleza okujikelezayo kunye neentshukumo ezinqamlezileyo zezixhobo zokusika, ukufezekisa ukuchaneka okuhlala kudlula oko kunokwenzeka ngesiqhelo.iindlela zoomatshini. Ukusuka kwizikrufu ezincinci zezixhobo zonyango ukuya kwizihlanganisi ezintsonkothileyo zeenkqubo ze-aerospace,amacandelo ajikwe ngokuchanekileyoyenza isiseko esifihlakeleyo seenkqubo zobuchwepheshe obuphambili. Olu hlalutyo luvavanya iziseko zobugcisa, izakhono, kunye neengqwalasela zezoqoqosho ezichaza ixesha langokuimisebenzi yokuguqula ngokuchanekileyo, kunye nengqalelo ethile kwiiparamitha zenkqubo ezahlula okungaqhelekanga kwezaneleyoimveliso iziphumo.
Iindlela zoPhando
1.Isakhelo soHlahlo
Uphando lusebenzise iindlela ezininzi zokuvavanya amandla okuguqula ngokuchanekileyo:
● Ukuqwalaselwa ngokuthe ngqo kunye nokulinganisa amacandelo avelisiweyo kumaziko okuguqula i-Swiss-type kunye ne-CNC
● Uhlalutyo lweenkcukacha-manani lokuhambelana kobukhulu kuzo zonke iibhetshi zemveliso
● Uvavanyo lothelekiso lwemathiriyeli eyahlukeneyo yokusetyenzwa kuquka intsimbi engatyiwa, ititanium, kunye neeplastiki zobunjineli
● Uvavanyo lobuchwepheshe besixhobo sokusika kunye nefuthe lazo kumphezulu wokugqiba kunye nobomi besixhobo
2.Izixhobo kunye neeNkqubo zoMlinganiselo
Ingqokelela yedatha isetyenzisiwe:
● Amaziko okujika e-CNC anezixhobo eziphilayo kunye nobuchule be-C-axis
● Iileyibhu ezizenzekelayo zohlobo lwase-Swiss ezinezikhonkwane zesikhokelo ukwenzela uzinzo oluphuculweyo
● Ukulungelelanisa oomatshini bokulinganisa (CMM) kunye ne-0.1μm resolutio
● Abavavanyi uburhabaxa bomphezulu kunye nezithelekisi zokukhanya
● Iisistim zokujonga ukunxitywa kwezixhobo ezinamandla okulinganisa amandla
3.Ukuqokelelwa kwedatha kunye noQinisekiso
Idatha yemveliso yaqokelelwa ukusuka:
● Imilinganiselo ye-1,200 yomntu ngamnye kwi-15 yoyilo lwamacandelo ahlukeneyo
● Imveliso ye-45 iqhuba imele izinto ezahlukeneyo kunye namanqanaba obunzima
● Iirekhodi zobomi bezixhobo ezithatha iinyanga ezi-6 zokusebenza ngokuqhubekayo
● Amaxwebhu olawulo lomgangatho ovela kukwenziwa kwezixhobo zonyango
Zonke iinkqubo zokulinganisa, ulungelelwaniso lwezixhobo, kunye neendlela zokucwangcisa idatha zibhalwe kwiSihlomelo ukuze kuqinisekiswe ukucaca okupheleleyo kwendlela yokusebenza kunye nokuphinda kuphinde kuphinde kuphinde kuphinde kuphinde kuphindekezwe.
Iziphumo kunye noHlahlelo
1.Ukuchaneka kweDimensional kunye neProcess Capability
Ukuhambelana koMda Kuwo Lonke ulungelelwaniso lomatshini
| Uhlobo lomatshini | Ukunyamezela iDiameter (mm) | Ukunyamezela Ubude (mm) | Cpk ixabiso | Ireyithi ye-Scrap |
| I-CNC Lathe eqhelekileyo | ±0.015 | ±0.025 | 1.35 | 4.2% |
| Swiss-Uhlobo oluzenzekelayo | ±0.008 | ±0.012 | 1.82 | 1.7% |
| Advanced CNC kunye Probing | ±0.005 | ±0.008 | 2.15 | 0.9% |
Ulungelelwaniso lwe-Swiss-type lubonise ulawulo oluphezulu lwe-dimensional, ngokukodwa kumacandelo anomlinganiselo ophezulu wobude ukuya ku-diameter. Inkqubo yesikhokelo ye-bushing ibonelele ngenkxaso eyongeziweyo eyanciphisa ukuphambuka ngexesha lomatshini, okukhokelela kuphuculo olubalulekileyo ngokweenkcukacha-manani kwi-concentricity kunye ne-cylindricity.
2.UMgangatho woMphezulu kunye nokuSebenza ngokuSebenzayo kweMveliso
Uhlalutyo lwemilinganiselo yokugqiba umphezulu lutyhiliwe:
● Ubunzima obuphakathi (Ra) amaxabiso e-0.4-0.8μm aphunyezwe kwiindawo zemveliso
● Ukugqiba imisebenzi yanciphisa amaxabiso e-Ra ukuya kwi-0.2μm kwiindawo ezibalulekileyo zokuthwala
● Iijiyometri zezixhobo zala maxesha zenza ukuba amazinga esondlo aphezulu asebenze ngaphandle kokubeka esichengeni umgangatho womphezulu
● I-automation edityanisiweyo icuthe ixesha elingasikwanga malunga ne-35%
3.Iingqwalasela zoQoqosho kunye noMgangatho
Ukuphunyezwa kweenkqubo zokubeka iliso ngexesha lokwenyani kubonisiwe:
● Ukufunyaniswa kokunxitywa kwesixhobo kunciphise ukungaphumeleli kwesixhobo esingalindelekanga ngama-68%.
● I-automated in-process gauging yasusa i-100% yeempazamo zokulinganisa ngesandla
● Iisistim zezixhobo zokutshintsha ngokukhawuleza zinciphisa amaxesha okuseta ukusuka kwi-45 ukuya kwi-12 yemizuzu ephakathi
● Amaxwebhu adityanisiweyo asemgangathweni enze ngokuzenzekelayo iingxelo zokuhlolwa kwenqaku lokuqala
Ingxoxo
4.1 Ukutolika kwezobuGcisa
Ukusebenza okuphezulu kweenkqubo zokujika ezichanekileyo zivela kwizinto ezininzi ezihlangeneyo zobuchwepheshe. Izakhiwo zoomatshini eziqinileyo ezinezixhobo ezizinzile ngokwe-thermal zinciphisa ukukhukuliseka kwe-dimensional ngexesha lemveliso eyandisiweyo. Iinkqubo zolawulo ezintsonkothileyo zihlawulela ukunxitywa kwesixhobo ngohlengahlengiso oluzenzekelayo, ngelixa itekhnoloji yesikhokelo kumatshini wohlobo lwaseSwitzerland ibonelela ngenkxaso ekhethekileyo kwizixhobo zokusebenza ezibhityileyo. Indibaniselwano yale miba idala imeko-bume yokuvelisa apho ukuchaneka kwe-micron-level kwenzeke ngokoqoqosho kumthamo wemveliso.
4.2 Unyino kunye neMingeni yokuPhunyezwa
Uphononongo lujolise ikakhulu kwizinto zentsimbi; izinto ezingezizo ezentsimbi zinokubonisa iimpawu zomatshini ezahlukeneyo ezifuna iindlela ezikhethekileyo. Uhlalutyo lwezoqoqosho lucingelwa ukuba imithamo yemveliso eyaneleyo ukuthethelela utyalo-mali lwenkunzi kwizixhobo eziphambili. Ukongezelela, ubuchule obufunekayo ukulungiselela nokugcina iinkqubo zokuguqula eziphucukileyo zimela umqobo obalulekileyo wophumezo ongazange ubalwe kolu vavanyo lobugcisa.
4.3 IziKhokelo zokuKhetha eziSebenzayo
Kubavelisi abathathela ingqalelo ukuchaneka kwesakhono:
● Iinkqubo zohlobo lwaseSwitzerland zigqwesa kumalungu antsonkothileyo, abhityileyo afuna imisebenzi emininzi
● Amaziko okujika e-CNC abonelela ngokuguquguquka okukhulu kwiibhetshi ezincinci kunye neejometri ezilula
● Live tooling kunye ne-C-axis izakhono zenza ukuba machining epheleleyo ngokuseta enye
● Isixhobo esithe ngqo kunye neeparamitha zokusika zinempembelelo kakhulu kubomi besixhobo kunye nomgangatho womphezulu
Ukuqukumbela
Ukwenziwa kwemveliso ejikwe ngokuchanekileyo kubonisa indlela yokwenziwa ephucukileyo ekwaziyo ukuvelisa amacandelo e-cylindrical antsonkothileyo ngokuchaneka okungaqhelekanga kunye nomgangatho womphezulu. Iinkqubo zanamhlanje zihlala zigcina ukunyamezelana ngaphakathi kwe-± 0.01mm ngelixa zifezekisa ukugqitywa komphezulu we-0.4μm Ra okanye ngcono kwiindawo zemveliso. Ukudityaniswa kokubeka iliso ngexesha lokwenyani, ukuqinisekiswa komgangatho ozenzekelayo, kunye nobuchwepheshe bezixhobo eziphucukileyo kuguqule ukuchaneka ukujika ukusuka kubuchule obukhethekileyo ukuya kwisayensi yokwenziwa ethembekileyo. Uphuhliso lwexesha elizayo luya kujolisa ekudityanisweni kwedatha eyongeziweyo kulo lonke ixesha lokuqhutywa komsebenzi kunye nokwandiswa kokuziqhelanisa nezinto ezixubeneyo zemathiriyeli njengoko iimfuno zeshishini ziqhubeka nokuguqukela kuyilo oluntsonkothileyo, olunemisebenzi emininzi.
Ixesha lokuposa: Oct-24-2025
