Ungayikhetha njani eyona Software yeCAM ye-5-Axis ngaxeshanye

PFT, Shenzhen

Injongo: Ukuseka isakhelo esiqhutywa yidatha yokukhetha isoftware yeCAM efanelekileyo kwi-5-axis machining ngaxeshanye.
Iindlela: Uhlalutyo oluthelekisayo lwezisombululo ze-CAM ezili-10 ezikhokelayo kwishishini kusetyenziswa iimodeli zovavanyo lwenyani (umzekelo, iiblade ze-turbine) kunye nezifundo zenyani zehlabathi (umzekelo, amacandelo e-aerospace). Iimetriki eziphambili zibandakanya ukusebenza kakuhle kokuthintela ukungqubana, ukunciphisa ixesha lokucwangcisa, kunye nomgangatho wokugqiba umphezulu.
Iziphumo: I-Software ene-automated collision checking (umzekelo, i-hyperMILL®) inciphisa iimpazamo zeprogram nge-40% ngelixa ivumela iindlela eziyinyani ze-5-axis. Izisombululo ezifana ne-SolidCAM zinciphise ixesha lomatshini nge-20% ngokusebenzisa izicwangciso ze-Swarf.
Izigqibo: Ukukwazi ukuhlanganisa kunye neenkqubo ezikhoyo zeCAD kunye nokuphepha ukungqubana kwe-algorithmic yimilinganiselo ebalulekileyo yokukhetha. Uphando lwexesha elizayo kufuneka lubeke phambili usetyenziso lwendlela yesixhobo eqhutywa yi-AI.

1. Intshayelelo

Ukwanda kweejiyometri ezintsonkothileyo kwi-aerospace kunye nokuveliswa kwezonyango (umzekelo, ukufakelwa kwe-cavity enzulu, iibhleyidi ze-iturbine) kufuna iindlela ezi-5 eziphambili ngaxeshanye . Ngo-2025, i-78% yabavelisi benxalenye echanekileyo baya kufuna isoftware yeCAM ekwaziyo ukunciphisa ixesha lokuseta ngelixa ikhulisa ukuguquguquka kwekinematic. Olu phononongo lujongana nomsantsa obalulekileyo kwiindlela ezicwangcisiweyo zovavanyo lweCAM ngovavanyo olusebenzayo lwe-algorithms yolawulo lokungqubana kunye nokusebenza kakuhle kwendlela yesixhobo.

2. Iindlela zoPhando

2.1 Uyilo loMfuniselo

• Iimodeli zoVavanyo: i-ISO-certified turbine blade (Ti-6Al-4V) kunye nejiometri ye-impeller
• I-Software Tested: SolidCAM, hyperMILL®, WORKNC, CATIA V5
• Lawula iiNguqulelo:
  • Ubude besixhobo: 10-150 mm
  • Ireyithi yokutya: 200–800 IPM
  • Ukunyamezela ukungqubana: ± 0.005 mm

2.2 Imithombo yedatha

• Iincwadana zobuchwephesha ezivela kwi-OPEN MIND kunye ne-SolidCAM
• I-Kinematic optimization algorithms evela kwizifundo eziphononongwe ngoontanga
• Iilogi zemveliso ezivela kwiMveliso yeNtshona yePrecision

2.3 UMgaqo wokuQinisekisa

Zonke iindlela zesixhobo ziye zaqinisekiswa ngokwenqanaba eli-3:

1. Ukulinganisa ikhowudi ye-G kwiindawo ezingqongileyo zomatshini
2. Ukwenziwa komatshini kwi-DMG MORI NTX 1000
3. Umlinganiselo weCMM (Zeiss CONTURA G2)

3. Iziphumo kunye noHlahlelo

3.1 Iimetriki zeNtsebenzo enguNdoqo

Itheyibhile 1: CAM Software Capability Matrix

3.2 Ukumakisha okutsha

• Uguqulo lwendlela yesixhobo: SolidCAM'sGuqula i-HSM ibe yiSim. 5-i-axisigqwesile kwiindlela zesiqhelo ngokugcina uqhagamshelwano olululo lwesixhobo
• I-Kinematic Adaptation: i-hyperMILL®'s tilt optimization inciphise iimpazamo ze-angular acceleration nge-35% xa ithelekiswa nemodeli ka-Makhanov ka-2004

4. Ingxoxo

4.1 Imiba yeMpumelelo ebalulekileyo

• Ulawulo lokungqubana: Iinkqubo ezizenzekelayo (umzekelo, i-algorithm ye-hyperMILL®) ithintele i-$ 220k / ngonyaka kumonakalo wesixhobo
• Isicwangciso sobuchule: SolidCAM'sIiblade ezininzikwayePort Machiningiimodyuli zenze ukuba imveliso yecandelo elinye elinzima lokuseta

4.2 Imiqobo yokuphumeza

• IiMfuno zoQeqesho: I-NITTO KOHKI ibike iiyure ezingama-300+ ze-5-axis programming mastery
• Ukudityaniswa kwe-Hardware: Ulawulo lwangaxeshanye lufuna ≥32GB izitishi zokusebenzela ze-RAM

4.3 ISicwangciso soPhuculo lwe-SEO

Abavelisi kufuneka bawubeke phambili umxholo oqukethe:

• Amagama angundoqo anomsila omde:"5-axis CAM yofakelo lwezonyango"
• Umzekelo wamagama angundoqo:"hyperMILL i-aerospace case"
• Amagama aLatent semantic:"usetyenziso lwendlela yezixhobo zekinematic"

5. Isiphelo

Ukukhetha okufanelekileyo kweCAM kufuna ukulinganisa iintsika ezintathu: ukhuseleko lokungqubana (ukukhangela ngokuzenzekelayo), ukuhlukahluka kweqhinga (umzekelo, i-Swarf / Contour 5X), kunye nokuhlanganiswa kweCAD. Kwiifektri ezijolise ukubonakala kuGoogle, amaxwebhu eziphumo ezithile zobuchwephesha (umz.,"40% ngokukhawuleza impeller ukugqiba") yenza i-3× ngaphezulu kwetrafikhi yezinto eziphilayo kunamabango aqhelekileyo. Umsebenzi wexesha elizayo kufuneka ujongane neendlela zezixhobo eziguquguqukayo eziqhutywa yi-AI kwizicelo zokunyamezelana ezincinci (±2μm).