I-CNC Laser yokusika kunye nokugoba okuchanekileyo kweePaneli

Yangokuimvelisoiimfuno ziya zifuna indibaniselwano engenamthungo phakathi kwezigaba ezahlukeneyo zemveliso ukufezekisa kokubini ukuchaneka nokusebenza kakuhle. Iindibaniselwano yeCNC laser cutting kunye nokugoba ngokuchanekileyoimele isidibaniso esibalulekileyo kulwakhiwo lwentsimbi, apho ulungelelwaniso lwenkqubo olugqwesileyo luchaphazela ngokuthe ngqo umgangatho wokugqibela wemveliso, isantya semveliso, kunye nokusetyenziswa kwemathiriyeli. Njengoko sihamba ngo-2025, abavelisi bajongana noxinzelelo olukhulayo lokuphumeza ngokupheleleyo ukuhamba komsebenzi wedijithali okunciphisa iimpazamo phakathi kwezigaba zokusetyenzwa ngelixa kugcinwe ukunyamezelana okuqinileyo kuzo zonke iijiyometri. Olu hlalutyo luphanda iiparamitha zobugcisa kunye nokulungiswa kwenkqubo okuvumela ukuhlanganiswa ngempumelelo kobu buchwepheshe buncedisayo.

Iindlela zoPhando

1.Uyilo loMfuniselo

Uphando lusebenzise indlela ecwangcisiweyo yokuvavanya iinkqubo ezinxibeleleneyo:

● Ukusetyenzwa okulandelelanayo kwe-304 yensimbi engenasici, i-aluminium 5052, kunye neepaneli zentsimbi ezithambileyo ngokusika kwe-laser kunye nokugoba.

● Uhlalutyo lothelekiso lokuzimela kuthelekiswa nokuhamba komsebenzi okwenziwayo okudityanisiweyo

● Umlinganiselo wokuchaneka kobukhulu kwinqanaba ngalinye lenkqubo kusetyenziswa oomatshini bokulinganisa abalungelelanisiweyo (CMM)

● Uvavanyo lwempembelelo yendawo echatshazelwe bubushushu (HAZ) kumgangatho wokugoba

2.Izixhobo kunye neeParameters

Uvavanyo lusetyenzisiwe:

● Iinkqubo zokusika i-fiber laser ye-6kW kunye nokuphathwa kwezinto ezizenzekelayo

● CNC cofa iziqhoboshi kunye abaguquli isixhobo ngokuzenzekelayo kunye neenkqubo zokulinganisa engile

● I-CMM enesisombululo se-0.001mm sokuqinisekiswa kwe-dimensional

● Iijiyometri zovavanyo ezisemgangathweni eziquka ukusikwa kwangaphakathi, iithebhu, kunye neempawu zoncedo ezigobileyo

3.Ukuqokelelwa kweenkcukacha kunye noHlalutyo

Idatha yaqokelelwa ukusuka:

● 450 imilinganiselo yomntu kwiiphaneli zovavanyo ezingama-30

● Iirekhodi zemveliso ezivela kwiindawo ezi-3 zokuvelisa

● Ulingo lokuphucula iparamitha yeLaser (amandla, isantya, uxinzelelo lwerhasi)

● Goba ulandelelwano lokulinganisa usebenzisa isoftwe ekhethekileyo

Zonke iinkqubo zovavanyo, iinkcukacha zemathiriyeli, kunye noseto lwezixhobo zibhalwe kwiSihlomelo ukuqinisekisa ukuveliswa kwakhona ngokupheleleyo.

Iziphumo kunye noHlahlelo

1.Ukuchaneka kweDimensional Ngokudityaniswa kweNkqubo

Ukuthelekiswa koNyamezelo oluDibeneyo kuwo onke amabakala okwenziwa kweMveliso

Ukuhamba komsebenzi okudityanisiweyo kwedijithali kubonise ukuhambelana okubhetele kakhulu, ngakumbi ekugcineni indawo ehambelana nemigca egobileyo. Ukuqinisekiswa kwe-CMM kubonise ukuba i-94% yeesampulu zenkqubo ehlanganisiweyo ziwela ngaphakathi kwebhendi yokunyamezela okungqongqo xa kuthelekiswa ne-67% yeephaneli eziveliswe ngemisebenzi eyahlukeneyo, ekhutshwe.

2.Iimetriki zokuSebenza kweNkqubo

Ukuhamba komsebenzi okuqhubekayo ukusuka ekusikeni kwelaser ukuya ekugobeni kuncitshisiwe:

● Lilonke ixesha lokuqhuba nge-28%

● Ixesha lokuphatha izinto eziphathekayo ngama-42%

● Ukucwangcisa kunye nexesha lokulinganisa phakathi kwemisebenzi ngama-35%

Ezi nzuzo zobuchule zibe nesiphumo esiphambili ekususweni kokubekwa ngokutsha kunye nokusetyenziswa kweendawo eziqhelekileyo zereferensi yedijithali kuzo zombini iinkqubo.

3.Ukuqwalaselwa kwezinto eziphathekayo kunye nomgangatho

Uhlalutyo lwezowuni echatshazelwe bubushushu lubonakalise ukuba iiparamitha ze-laser eziphuculweyo zanciphisa ukuphazamiseka kwe-thermal kwimigca egobileyo. Igalelo lamandla elilawulwayo kwiinkqubo ze-fiber laser livelise imiphetho enqunyiweyo engafuni ukulungiswa okongeziweyo ngaphambi kokugoba imisebenzi, ngokungafaniyo nezinye iindlela zokusika ezinomatshini ezinokusebenza-nzima kwaye zikhokelela ekuqhekekeni.

Ingxoxo

1.Ukutolikwa kweeNgcebiso zobuGcisa

Ukuchaneka okuphawulwe kwimveliso edibeneyo kuvela kwizinto ezininzi eziphambili: ukugcinwa kokulungelelaniswa kwedijithali, ukunciphisa uxinzelelo olubangelwa ukuphatha izinto, kunye neeparamitha ze-laser eziphuculweyo ezenza imiphetho efanelekileyo yokugoba okulandelayo. Ukupheliswa koshicilelo ngesandla lwedatha yomlinganiselo phakathi kwamanqanaba enkqubo kususa umthombo obalulekileyo wempazamo yomntu.

2.Imida kunye nemiqobo

Uphononongo lugxile ikakhulu kumaphepha ukusuka kwi-1-3mm ubukhulu. Izixhobo ezityebileyo kakhulu zinokubonisa iimpawu ezahlukeneyo. Ukongeza, uphando lucingele ukufumaneka kwezixhobo ezisemgangathweni; iijometri ezikhethekileyo zinokufuna izisombululo eziqhelekileyo. Uhlalutyo lwezoqoqosho aluzange luqwalasele utyalo-mali lokuqala kwiinkqubo ezidibeneyo.

3.IziKhokelo eziSebenzayo zokuPhumeza

Kubavelisi abaqwalasela ukuphunyezwa:

● Seka umsonto wedijithali omanyeneyo ukusuka kuyilo kuwo omabini amanqanaba okuvelisa

● Phuhlisa iindlela zokuzalela iindlwane ezisemgangathweni eziqwalasela i-bend orientation

● Ukusebenzisa i-laser parameters elungiselelwe umgangatho we-edge kunokusika isantya sodwa

● Ukuqeqesha abaqhubi kuzo zombini iiteknoloji ukukhuthaza ukusonjululwa kweengxaki zenkqubo

Ukuqukumbela

Ukudityaniswa kwe-CNC laser cutting kunye nokugoba ngokuchanekileyo kudala i-synergy yokuvelisa ehambisa uphuculo olunokulinganiswa ngokuchaneka, ukusebenza kakuhle, kunye nokungaguquguquki. Ukugcina ukuhamba kwedijithali okuqhubekayo phakathi kwezi nkqubo kuphelisa ukuqokelelwa kweempazamo kunye nokunciphisa ukuphathwa okungeyongeziweyo kwexabiso. Abavelisi banokufikelela ekunyamezeleni kobukhulu ngaphakathi kwe-±0.1mm ngelixa behlisa ixesha lokusetyenzwa lilonke malunga nama-28% ngokuphunyezwa kwendlela edibeneyo echaziweyo. Uphando lwexesha elizayo kufuneka luphonononge ukusetyenziswa kwale migaqo kwiijiyometri ezintsonkothileyo kunye nokudityaniswa kweenkqubo zomlinganiselo womgca wolawulo lwexesha lokwenyani.