Ekusukeleni okungapheliyo kokuchaneka okuphezulu, isantya, kunye nokusebenza kakuhle kwingokuchanekileyo machining, onke amacandelo aInkqubo ye-CNCidlala indima ebalulekileyo.I-backplate yasemva, i-interface ebonakala ilula phakathi kwe-spindle kunye nesixhobo sokusika okanye i-chuck, ivele njengento ephambili echaphazela ukusebenza ngokubanzi. Ngokwemveli ziveliswa ngentsimbi etyhidiweyo okanye intsimbi, iiplates zangasemva ziphinda zenziwe ngokutsha kusetyenziswa izinto eziphambili ezifana6061 aluminiyam. Eli nqaku livavanya indlela olu tshintsho lulungisa ngayo imiceli mngeni ekudala ikho kwi-vibration damping, ulawulo lwe-thermal, kunye nebhalansi yokujikeleza, ngaloo ndlela ibeka iibenchmarks ezintsha zokuchaneka kwindawo yokuvelisa ukusukela ngo-2025.
Iindlela zoPhando
1.Indlela yoYilo
Indlela yophando eneenkalo ezininzi yasetyenziswa ukuqinisekisa ngeziphumo ezibanzi nezithembekileyo:
●Uvavanyo lwezinto eziphathekayo: I-6061-T6 i-aluminium backplates yafaniswa ngokuthe ngqo kunye neBanga le-30 i-backplates yentsimbi ephonsiweyo yemilinganiselo efanayo.
●Ukulinganisa iModeli: Ukulinganisa kwe-FEA kusetyenziswa isoftware ye-Siemens NX yenzelwe ukuhlalutya i-deformation phantsi kwemikhosi ye-centrifugal kunye ne-thermal gradients.
●Ukuqokelelwa kweeNkcukacha zokuSebenza: Ukungcangcazela, ubushushu, kunye nedatha yokugqitywa komphezulu yafakwa kumaziko amaninzi e-CNC okusila aqhuba imijikelo yemveliso efanayo kunye neendidi zombini zeeplates.
2.Ukuvelisa kwakhona
Zonke iiprothokholi zokuvavanya, iiparamitha zemodeli ye-FEA (kubandakanywa ukuxinana kwe-mesh kunye neemeko zomda), kunye nezikripthi zokucubungula idatha zichazwe kwiSihlomelo ukuvumela ukuqinisekiswa okuzimeleyo kunye nokuphindaphinda isifundo.
Iziphumo kunye noHlahlelo
1.I-Vibration Damping kunye noZinzo oluDynamic
Uthelekiso lweNtsebenzo yokuDambisa (Ilinganiswe nguMda weLahleko):
| Izinto eziphathekayo | Umba welahleko (η) | Izakhelo zeNdalo (Hz) | Ukunciphisa i-Amplitude vs. Cast Iron |
| Intsimbi yokuphosa (iBanga lama-30) | 0.001 - 0.002 | 1,250 | Isiseko |
| 6061-T6 Aluminiyam | 0.003 - 0.005 | 1,580 | 40% |
Umthamo ophezulu wokudambisa we-6061 we-aluminiyam uthomalalisa ngokufanelekileyo ukungcangcazela kwe-frequency ephezulu evela kwinkqubo yokusika. Oku kuncitshiswa kwengxoxo kuhambelana ngokuthe ngqo kunye ne-15% yokuphucula umgangatho wokugqiba umgangatho (njengoko kulinganiswe ngamaxabiso eRa) ekugqibeni imisebenzi.
2.Ulawulo lweThermal
Ngaphantsi kokusebenza okuqhubekayo, i-6061 i-backplates ye-aluminium ifikelele kwi-equilib ye-thermal 25% ngokukhawuleza kunentsimbi etyhidiweyo. Iziphumo ze-FEA, ezibonwayo, zibonisa ukuhanjiswa kobushushu obufanayo, ukunciphisa i-thermal-induced positional drift. Olu phawu lubalulekile kwimisebenzi yoomatshini yexesha elide efuna unyamezelo olungaguqukiyo.
3.Ubunzima kunye nokuSebenza ngokuSebenzayo
Ukunciphisa i-65% kubunzima obujikelezayo kunciphisa umzuzu we-inertia. Oku kuguqulela ukukhawulezisa ukukhawuleza kwe-spindle kunye namaxesha okunciphisa ixesha, ukunciphisa ixesha lokunganqumli kwimisebenzi yokutshintsha izixhobo ngomyinge we-8%.
Ingxoxo
1.Ukutolikwa kweziphumo
Ukusebenza okuphezulu kwe-6061 aluminium kubangelwa iimpawu zayo eziphathekayo. Iimpawu zendalo ze-alloy zokudambisa zivela kwimida yayo ye-microstructural, echitha amandla okungcangcazela njengobushushu. I-conductivity yayo ephezulu ye-thermal (malunga namaxesha angama-5 e-iron cast) iququzelela ukutshatyalaliswa kobushushu ngokukhawuleza, ukukhusela iindawo ezishushu zendawo ezinokubangela ukungazinzi kwe-dimensional.
2.Ukulinganiselwa
Uphononongo lujolise kwi-6061-T6, i-alloy esetyenziswa ngokubanzi. Amanye amabakala e-aluminiyam (umz., 7075) okanye imidibaniso ephucukileyo inokuvelisa iziphumo ezahlukeneyo. Ngaphezu koko, iimpawu zokugqoka ixesha elide phantsi kweemeko ezingcolisekileyo zazingeyonxalenye yolu hlalutyo lokuqala.
3.Iimpembelelo eziSebenzayo kubavelisi
Kwiivenkile zoomatshini ezijolise ekwandiseni ukuchaneka kunye nokuhamba, ukwamkela iiplates ze-aluminiyam ezingama-6061 kunika indlela yokuphucula enyanzelisayo. Iinzuzo zichazwa kakhulu kwi:
● Usetyenziso lwe-High-speed machining (HSM).
● Imisebenzi efuna ukugqityezelwa komphezulu ocolekileyo (umzekelo, ukungunda kunye nokwenziwa kweefayiti).
● Iimeko apho utshintsho olukhawulezileyo lwemisebenzi lubalulekile.
Abavelisi kufuneka baqinisekise ukuba i-backplate ichanekile-ilungelelene emva kokunyuswa kwesixhobo sokusebenzisa ngokupheleleyo inzuzo yemathiriyeli.
Ukuqukumbela
Ubungqina buqinisekisa ukuba i-6061 aluminiyam ye-CNC spindle backplates inika inzuzo ebalulekileyo, enokulinganiswa kwizinto eziqhelekileyo. Ngokuphucula amandla okudambisa, ukuphucula ukuzinza kwe-thermal, kunye nokunciphisa ubunzima bokujikeleza, bafaka isandla ngokuthe ngqo ekuchanekeni okuphezulu komatshini, umgangatho ongcono womgangatho, kunye nokwandisa ukusebenza kakuhle. Ukwamkelwa kwaloo macandelo kubonisa inyathelo elicwangcisiweyo lokuqhubela phambili kubunjineli obuchanekileyo. Uphando lwexesha elizayo kufuneka luphonononge ukusebenza koyilo oluxutyiweyo kunye nokusetyenziswa konyango olukhethekileyo lomphezulu wokwandisa ubomi benkonzo phantsi kweemeko ezirhabaxa.
Ixesha lokuposa: Oct-15-2025
