Multi-Axis CNC Machining for Ultra-Precision Optical Components kunye Complex Geometries

Kumashishini apho ukuchaneka kwenqanaba le-micron kuchaza impumelelo-i-aerospace, izixhobo zonyango, i-optics ephezulu-imfunoultra-precision amacandelo opticalngeiijometri ezintsonkothileyoiyanyuka. Oomatshini bemveli be-3-axis CNC bayasokola kunye neekhonto ezintsonkothileyo kunye nokunyamezelana okuqinileyo, kodwamulti-axis CNC machiningiyayiguqula le nto. Umzi-mveliso wethu uphakamisa itekhnoloji ye-5-axis CNC ukuhambisa izinto ezihlangabezana neyona migangatho ingqongqo, ukudibanisaizixhobo eziphambili,ulawulo lomgangatho olungqongqo, kwayeinkxaso yabathengi elungiselelwe.

Kutheni iMulti-Axis CNC Machining?

1.Ukuchaneka okungahambelaniyo koYilo oluntsonkothileyo

•   Ngokungafaniyo noomatshini be-3-axis bakhawulelwe kwiintshukumo zomgca, zethuIinkqubo ze-CNC ze-5-axis(umzekelo, uthotho lweDMU) yenza ukuba ujikelezo ngaxeshanye ecaleni kwee-axes ze-A/B/C. Oku kuvumela ukwenza iimilo ezintsonkothileyo-iilensi ezikhululekileyo, izibuko ze-aspherical-kwiseto enye, ukususa iimpazamo zokubeka ngokutsha kunye nokufezekisa ukunyamezela ngaphakathi.±0.003mm.

•   Umzekelo: I-lens ye-double-curvature lens ye-laser collimators, efuna i-<0.005mm ukuphambuka kwendawo, yaveliswa ngokuchaneka kwe-99.8%.

2.Ukusebenza kakuhle kunye noLondolozo lweendleko

•   Ukuseta enye-machininginciphisa ixesha lemveliso ngama-40–60% xa kuthelekiswa neenkqubo zamanqanaba amaninzi. Kwiprojekthi ye-satellite optical housing, sinqumle ixesha lokukhokela ukusuka kwiintsuku ze-14 ukuya kwi-6.

•   Iindlela zezixhobo ezizenzekelayo zicutha inkunkuma yezinto—ibaluleke kakhulu kwiisubstrates ezibizayo njengesilica exutyiweyo okanye iZerodur®.

Izakhono eziZodwa zeFactory yethu

1. IziXhobo ze-Multi-Axis eziPhambili

• 5-Axis CNC Centres: I-DMU 65 i-monoBLOCK® (ukuhamba: X-1400mm, Y-900mm, Z-700mm; i-spindle: 42,000 RPM) kwi-speed-speed, i-vibration-free finishing.
• Ultra-Precision Add-Ons: Iiprobes zelaser ezidityanisiweyo ze-metrology yexesha lokwenyani kunye nokulungiswa kwendlela yesixhobo eguqukayo ngexesha lomatshini.
• Ukubeka iliso kwinkqubo: Onke amacandelo aphantsi koqwalaselo ezintathu:

2. I-Ecosystem esemgangathweni engqongqo

I-spectrometry yezinto ezikrwada (ISO 17025-certified lab) .

Ukujonga kumatshini ukuchaneka komda.

Emva kwenkqubo yokuqinisekiswa kweCMM (Zeiss CONTURA G2, ukuchaneka: 1.1µm + L/350µm) .

•Ukuthotyelwa kwe-ISO 9001/13485: Ukuhamba komsebenzi okubhaliweyo kuqinisekisa ukulandeleka ukusuka kuyilo ukuya kuhambiso.

3. Izinto ezahlukeneyo kunye nobuNgcali bokuSebenza

Izinto eziphathekayo: Iglasi yokubona, iiseramikhi, i-titanium, i-Inconel®.

Usetyenziso: Ii-Endoscopes, ii-VR lens arrays, i-fiber-optic collimators, izibonisi ze-aerospace.

4. INkxaso yoMthengi yokuphela kokuphela

•Intsebenziswano yoyilo: Iinjineli zethu zandisa uyilo lokwenziwa kwe-manufacturability (DFM)—umzekelo, ukwenza lula iindlela ezisezantsi zokunciphisa iindleko.
•Ingqinisekiso yasemva kokuhanjiswa:

oI-24/7 i-hotline yobugcisa (<30-impendulo yemizuzu) .
oInkxaso yokulondolozwa ubomi bonke + iwaranti yeminyaka emi-2.
oI-Spare-part logistics: Ukuhanjiswa kwehlabathi jikelele kwiiyure ze-72.

Uphononongo olungumzekelo: ILens yeNjongo yeMicroscope ephezulu-NA

Umngeni: Umxumi webiomedical udinga iilensi ezingama-200 ezinemikrozo emincinci (ubunzulu: 50µm ±2µm) ukwenzela isikhokhelo sokukhanya esilulwelo.
Isisombululo:

•I-5-axis yethu ye-CNC ecwangcisiweyo yeendlela zesixhobo ezi-elliptical ezineengile zokuthambeka eziguquguqukayo.
•Kwinkqubo yokuskena i-laser kuchonge ukunxaxha >1µm, ibangela ulungiso oluzenzekelayo.
Isiphumo: 0% izinga lokugatywa; I-98% yokuhanjiswa ngexesha.

Ii-FAQs: Ukujongana neeNgxaki eziPhambili zabaThengi

Umbuzo: Ngaba uyakwazi ukuphatha iijiyometri ngee-undercuts okanye i-symmetry engajikeleziyo?
A: Ngokuqinisekileyo. Iitafile zethu ze-5-axis CNC's i-tilt-rotary tables zifikelela kwii-engile ukuya kwi-110 °, iimpawu zobuchwephesha ezifana nemijelo ye-helical okanye i-off-axis parabolic surfaces ngaphandle kokulungiswa kwakhona.

Umbuzo: Uqinisekisa njani ukuthembeka komphezulu optical?
A: Sisebenzisa izixhobo ezifakwe ngedayimane ezinemijikelezo ye-nano-polish, ukuphumeza uburhabaxa bomhlaba (Ra) <10nm-ebaluleke kakhulu kwizicelo ze-laser.

Q: Kuthekani ukuba ndifuna ukuguqulwa koyilo emva kokuveliswa?
A: I-portal yethu esekwe kwilifu ikuvumela ukuba ungenise uhlaziyo, kunye neeprototypes ezihlaziyiweyo ezinikezelwe kwiintsuku ezi-5-7.