I-High-Efficiency CNC Milling Solutions for Complex Surface kunye ne-Stamping Molds

Xa kufikwa kwimveliso entsonkothileyo yokubumba izitampu okanye imiphezulu entsonkothileyo yomatshini, ukuchaneka kunye nokusebenza kakuhle akunakuxoxiswana. NgePFT, sisebenza ngokukhethekileyoizisombululo zokusila eziphezulu ze-CNCezidibanisa itekhnoloji ye-cutting-edge kunye namashumi eminyaka yobuchwephesha bobunjineli. Nokuba ukwi-aerospace, kwimoto, okanye kwimveliso yezixhobo zonyango, iinkonzo zethu ezilungiselelweyo ziqinisekisa ukuba iiprojekthi zakho zifikelela kweyona migangatho iphezulu yomgangatho kunye nokuqina.

1.Oomatshini abakwinqanaba eliphezulu lokuchaneka okungangqinelaniyo

Umzi-mveliso wethu uxhotyiswe ngoomatshini bokugaya be-CNC, kuqukaIinkqubo ze-CNC ze-5-axiskwayeiispindles ezinesantya esiphezulu, eyilelwe ukujongana nezona jiometri zicela umngeni. Umzekelo, wethuDMG MORI MillTap 700idibanisa umlinganiselo we-laser kunye nexesha langempela lokubonwa kwe-3D ukufezekisa ukuchaneka kwe-micron-level-perfect for aerospace blades turbine blades or implant implant molds.

Iimpawu eziphambili zezixhobo zethu:

•Ukuguqulwa kwe-5-axiskumatshini wee-engile ezininzi ngaphandle kokubekwa ngokutsha.
•Ulawulo lwe-Symmetric jerkukunciphisa ukungcangcazela kunye nokuqinisekisa iindlela zesixhobo ezigudileyo.
•Ixesha lokwenene imbuyekezo thermalukuchasana nokwandiswa kwezinto ngexesha lokusebenza ixesha elide.

Lo mphetho wetekhnoloji usivumela ukuba sinciphise amaxesha omjikelezo ukuya kuthi ga30%ngelixa ugcina umphezulu ugqiba kakuhle njengokoRa 0.2μm.

2.Ubungcali obungqiniweyo kuMachining oMphezulu oMbi

Imiphezulu entsonkothileyo ifuna ngaphezulu kunezixhobo eziphambili-ziyafunaizicwangciso zokulungisa oomatshini. Iinjineli zethu ziyasebenzaIi-algorithms zendlela yesixhobo esekwe kwi-NURBSukwandisa amazinga esondlo kunye nokusika ubunzulu ngamandla. Umzekelo, kwiprojekthi yamva nje ebandakanya ukubumba isitampu semoto esinzulu, siphumeleleIreyithi yokuchaneka komyinge wama-98%.ngokudibanisa:

•Spiral interpolation millingukususwa kwezinto ezifanayo.
•Iindlela zesixhobo zeTrochoidalukuthintela ukugcwala kwesixhobo kwiintsimbi eziqinileyo.
•HD kwinkqubo esweniukukhangela ukutenxa kuncinci njenge-5 microns.

Le ndlela yokwandisa ubomi besixhobo kuphela40%kodwa kwakhona kuphelisa isidingo sokugqitywa kwesibini kwi-85% yamatyala.

3.IiProthokholi zoLawulo loMgangatho ezingqongqo

Icandelwana ngalinye lifumana aInkqubo yokuhlola inqanaba le-12ehambelana ne-ISO 9001: imigangatho ye-2015. Isakhelo sethu sokuqinisekisa umgangatho sibandakanya:

•Ukuqinisekiswa kwezinto ezikrwadausebenzisa i-spectrometers ze-XRF ukuqinisekisa ukubunjwa kwe-alloy.

•Iitshekhi ezikwinkqubokunye ne-laser scanners kunye neCMM (Coordinate Measuring Machines).

•Uhlolo lokugqibelangokuchasene nokunyamezela kwe-ASME Y14.5, exhaswa ziingxelo ezipheleleyo zokulandela umkhondo.

SikwaphunyeziweUlondolozo oluqikelelwayo oluqhutywa yi-AIkwiinkqubo zethu ze-CNC, ukunciphisa ixesha lokuphumla elingacwangciswanga ngo90%kunye nokuqinisekisa imveliso engaguqukiyo yee-odolo ezinomthamo ophezulu.

4.Izisombululo ezahlukeneyo kulo lonke ishishini

Iinkonzo zethu zokugaya ze-CNC zibonelela uluhlu olubanzi lwezicelo:

•I-Aerospace: I-Wing rib molds kunye ne-titanium alloys (Ti-6Al-4V).
•Iimoto: High-precision die-casting lokubumba iibhloko injini.
•Ezonyango: Biocompatible PEEK isixhobo sotyando.
•Ii-elektroniki zabathengi: Izinto ezincinci ezicudiweyo ze-smartphone casings.

Umzekelo, wethuInkqubo yokuLungisa iModyuliivumela uqwalaselo ngokutsha olukhawulezileyo phakathi kweemveliso zebhetshi, isenza sikwazi ukuzalisekisa iiodolo ukusuka50 ukuya 50,000 iiyunithingaphandle kokunciphisa amaxesha okukhokela.

5.INkxaso yokuphela kweMisebenzi engenamthungo

Sima ngomsebenzi wethu kunye neIwaranti yeminyaka emi-3kunye ne-24/7 inkxaso yobugcisa. Iinkonzo zethu zasemva kokuthengisa ziquka:

•Uqeqesho kwisizakubasebenzisi bakho kusetyenziso lwendlela yesixhobo.
•Ukuhanjiswa kwenxalenye engxamisekileyokwiiyure ezingama-48 kwihlabathi jikelele.
•Inkqubo yophicothoukuchonga uphuculo olusebenzayo kuhambo lwakho lomsebenzi.

Emva kokuphumeza yethuInkqubo yoLawulo lweSixhobo esiSmart, umxhasi omnye ucuthe iindleko zezixhobo22%ngocwangciso lotshintsho oluqikelelweyo.

Kutheni Usebenza Nathi?

•I-ISO 9001 kunye ne-IATF 16949 eqinisekisiweyoiinkqubo zokuvelisa.
•I-40% yokuguqulwa kweprojekthi ngokukhawulezaxa kuthelekiswa nemiyinge yoshishino.
•100% imfihloiqinisekisiwe ngee-NDAs kunye neeprothokholi zedatha ezifihliweyo.

Ngaba ukulungele ukuphakamisa amandla akho okuvelisa?
 Qhagamshelana neqela lethu lobunjineli namhlanje ukuze ufumane afree DFM (Design for Manufacturability) uhlalutyoyeprojekthi yakho elandelayo.