Custom Machining
Ehlabathini leimveliso, ukufezekisa ukuchaneka, umgangatho, kunye nokusebenza kubaluleke kakhulu, ngakumbi xa kuziwa ekudaleni amacandelo angokwezifiso kwizicelo ezithile. Apha kulapho umatshini wokwenza isiko ungena khona. Nokuba yeyomfuziselo omnye okanye imveliso yebhetshi encinci,ukwenziwa komatshiniyenza ukuyilwa kweiinxalenyeeziyilwe ngokukodwa ukuhlangabezana neenkcukacha ezichanekileyo, ezibonelela ngeenzuzo ezibalulekileyo kwiindlela zemveli zemveliso yobuninzi.
Yintoni Custom Machining?
Custom Machiningyinkqubo yokuyila kunyeiindawo zokuvelisa kunye namacandelo asekelwe kwiimfuno ezithile zabathengi, usebenzisa iindlela ezahlukeneyo zobuchule bomatshini. Ngokungafaniyo neendlela eziqhelekileyo zokuvelisa, ezivelisa umthamo ophezulu weemveliso ezifanayo, umatshini wokwenza isiko ugxile ekudaleni amacandelo e-bespoke alungiselelwe ukucaciswa okukhethekileyo. La malungu anokuba yiyo nantoni na ukusuka kumatshini ontsonkothileyo ukuya kwizibophelelo ezilula ezenziwe ngokwezifiso okanye iicasings.
Umatshini oqhelekileyo ubandakanya iindlela eziphambili ezinjeCNC(Computer Numerical Control) ukwenza oomatshini, ukujika, ukungqusha, ukucola nokugrumba, ukukhankanya ezimbalwa. Ihlala ikhethwa xa iindawo ezifunekayo kufuneka zibe neenkcukacha ezintsonkothileyo, ukunyamezelana okuqinileyo, okanye xa ukuveliswa ngobuninzi kungafunekiyo okanye kuqoqosho olusebenzayo..
Iinkqubo eziphambili kuMatshini wesiko
Ukucwangciswa ngokwesiko kubandakanya iinkqubo ezahlukeneyo, nganye ilungele izixhobo ezahlukeneyo, uyilo, kunye neemfuno zokwenziwa. Ezinye zezona ndlela zixhaphakileyo zibandakanya:
1. CNC Milling
I-CNC yokugaya isebenzisa oomatshini abalawulwa yikhompyutha ukususa izinto ezivela kwi-workpiece usebenzisa abasiki abajikelezayo. Iguquguquka kakhulu, iyakwazi ukuvelisa iinxalenye ezineemilo ezintsonkothileyo, ukugqitywa komphezulu oneenkcukacha, kunye neejometri ezichanekileyo. Izixhobo zokusila ze-CNC zinokwenza imisebenzi efana nokubhola, ukubeka, ukujika, kunye nokukruqula, nto leyo eyenza ukuba ilungele ukudala yonke into ukusuka kwizibiyeli ezilula ukuya kwizinto ezintsonkothileyo ze-aerospace.
2. Ukuguqula i-CNC
Ukujika kwe-CNC kusetyenziselwa ukuvelisa iinxalenye ze-cylindrical ngokujikeleza i-workpiece ngelixa isixhobo sokusika sisusa izinto. Le nkqubo iluncedo kakhulu ekwenzeni iindawo ezifana neeshafts, bushings, kunye neringi. Ukujika kwe-CNC kunokufikelela kukunyamezelana okuqinileyo, ukugqiba okugudileyo, kunye neejometri ezintsonkothileyo, ezinjengeentambo okanye iigrooves, ziyenza igqibelele kumashishini ahlukeneyo.
3. Ukusika iLaser
Ukusika kweLaser kusebenzisa i-laser enamandla kakhulu ukusika ngokuchanekileyo izinto. Ngokuqhelekileyo isetyenziselwa ukusika isinyithi esincinci okanye amaphepha eplastiki kodwa ingasetyenziselwa kwizinto ezahlukeneyo, kuquka iinkuni kunye neengxube. Inkqubo yaziwa ngokukwazi ukuyila ukusika okucoceke kakhulu kunye nenkunkuma encinci yempahla, iyenza ibe lukhetho olukhulu kumalungu esiko afuna iimilo ezineenkcukacha, ezintsonkothileyo.
4. I-EDM (i-Electric Discharge Machining)
I-EDM isetyenziselwa ukusika ngokuchanekileyo isinyithi esinzima kunye nokudala imilo enzima ngokusebenzisa ukukhutshwa kombane ukutshabalalisa izinto. Le ndlela ifanelekile ekuveliseni iindawo ezinzima umatshini kunye nezixhobo zokusika zendabuko, ezifana neentsimbi ezinzima, kwaye zihlala zisetyenziselwa ukudala i-molds, i-dies, kunye neenkcukacha eziyinkimbinkimbi kwiindawo.
5. Ukusila nokupholisha
Ukugaya kusetyenziselwa ukususa izinto ezivela kumphezulu we-workpiece ukuze kuphunyezwe umphezulu ochanekileyo wokugqitywa okanye ukunyamezela ukunyamezela. Ukupholisha kuphucula ngakumbi umphezulu, okukhokelela ekugqityweni okugudileyo kunye nomgangatho ophezulu. Ezi nkqubo ziqhele ukusetyenziselwa iindawo ezifuna umgangatho ophezulu womphezulu okanye ukuchaneka, njengeegiya okanye iibheringi.
6. Ukugrumba nokucofa
Ukugrumba kudala imingxunya kwizinto, ngelixa ukucofa kongeza imicu ngaphakathi kwaloo mingxunya ukulungiselela izikrufu okanye iziqhoboshi. Zombini iinkqubo zibalulekile ekudaleni amalungu afuna ukudityaniswa okanye afakelwe amanye amacandelo. Ezi ndlela zisoloko zenziwa ngoomatshini be-CNC ukuchaneka okuphezulu kunye nokuphindaphinda.
Izinto ezisetyenziswa kuMatshini wesiko
Enye yeenzuzo zokwenziwa komatshini kukukwazi ukusebenza ngoluhlu olubanzi lwezinto. Ukukhethwa kwezinto eziphathekayo kuxhomekeke kwiimfuno ezithile zenxalenye, njengamandla, ukuqina, ubunzima, kunye nokuchasana nokushisa okanye ukubola. Ezinye zezona zinto ziqhele ukwenziwa ngoomatshini ziquka:
●Iintsimbi: I-aluminiyam, insimbi engenasici, ubhedu, ubhedu, i-titanium, kunye nentsimbi yesixhobo lukhetho oludumileyo ngenxa yamandla abo, ubuchule kunye nokuguquguquka kumashishini ahlukeneyo.
● Iiplastiki: Izinto ezifana ne-acrylic, i-polycarbonate, inayiloni, kunye ne-Delrin (i-acetal) ziqhele ukwenziwa ngoomatshini kumacandelo afuna ubunzima obulula, ukumelana neekhemikhali, okanye ukugqunywa kombane.
● Imidibaniso: Ifayibha yeCarbon, i-fiberglass, kunye nezinye izinto ezidityanisiweyo zihlala zisenziwa ngoomatshini bokuqina kobunzima kunye nokumelana nokudinwa kunye nokubola.
●Izixhobo ezingaqhelekanga: Kwizicelo ezikhethekileyo, imathiriyeli efana nePEEK, i-Inconel, okanye i-tungsten inomatshini wokuhlangabezana neemfuno eziqatha zamashishini anje nge-aerospace, izixhobo zonyango kunye nokhuselo.
Iinzuzo zokuSebenza ngokuLungisa
Umatshini wokwenza isiko ubonelela ngoluhlu olubanzi lweenzuzo kumashishini kumacandelo awohlukeneyo. Nazi ezinye zezibonelelo ezibalulekileyo:
1. Ukuchaneka nokuchaneka
Esinye sezizathu eziphambili zokuba amashishini akhethe ukwenziwa komatshini kukukwazi ukuvelisa iinxalenye ngokuchaneka okuphezulu. Oomatshini be-CNC, umzekelo, bayakwazi ukufezekisa ukunyamezelana njengoko beqinile±I-0.001 intshi (0.025 mm), ibenza ukuba balungele izicelo apho yonke imilimitha ibalulekile. Eli nqanaba lokuchaneka libalulekile kumashishini afana ne-aerospace, izithuthi, kunye nezixhobo zonyango.
2. Ukuguquguquka kuYilo
Ukwenziwa komatshini okuqhelekileyo kuvumela ukuveliswa kwamalungu anejometri entsonkothileyo, iimilo, kunye neempawu ezihlala zingenzeki ngezinye iindlela zokuvelisa. Nokuba ufuna iinxalenye ezinemisonto yangaphakathi, imingxunya emininzi, okanye umphezulu ontsonkothileyo ogqityiweyo, ukwenziwa komatshini kubonelela ngokuguquguquka ukuzisa naluphi na uyilo ebomini.
3. Iindleko-zokusebenza kwiMveliso yoMqulu ophantsi
Ngelixa iindleko zezixhobo zinokuba phezulu kwiinkqubo ezithile zesiko, ukwenziwa komatshini lolona khetho lubalaseleyo lokuqhuba kwevolumu ephantsi, iiprototypes, okanye xa ufuna ibhetshi encinci yamacandelo. Iphelisa imfuno yokungunda ebiza imali eninzi okanye iyafa, nto leyo eyonga iindleko ezibalulekileyo xa kuthelekiswa neenkqubo ezifana nokubumba inaliti okanye ukufakela.
4. Ukuchwetheza ngokuKhawuleza
Umatshini oqhelekileyo ulungele ukwenza iprototyping, evumela iinjineli kunye nabayili ukuba benze ngokukhawuleza iindawo ezisebenzayo ukuvavanya uyilo lwabo ngaphambi kokufudukela kwimveliso epheleleyo. Lo buchule bokuchwetheza bukhawuleza bukhawulezisa umjikelo wophuhliso lwemveliso, kunciphisa iimpazamo zoyilo, kwaye kunceda ukuzisa iimveliso kwintengiso ngokukhawuleza.
5. Umgangatho kunye nokuqina
Amalungu omatshini abonisa amanqanaba aphezulu omgangatho kunye nokuqina xa kuthelekiswa neendawo eziveliswe ngokubunjwa okanye ukubunjwa. Ukuchaneka kunye namandla amacandelo amatshini aqinisekisa ukuba asebenza ngokuthembekileyo ekuhambeni kwexesha, naphantsi kweemeko ezinzima.
6. Ukusebenza kakuhle kwezinto
Umatshini oqhelekileyo yinkqubo yokuthabatha, into ethetha ukuba isikwa kude nebhloko eqinileyo. Le ndlela ivumela ulawulo olungcono malunga nokusetyenziswa kwezinto, ukunciphisa inkunkuma kunye nokuqinisekisa ukuba kuphela inani elifunekayo lezinto eziphathekayo lisetyenziselwa inxalenye nganye.
Usetyenziso lweSiko loMatshini
Umatshini wokwenza isiko usetyenziswa kumashishini ahlukeneyo afuna amacandelo achanekileyo okanye uyilo olulodwa. Amanye amashishini aphambili axhamla kumatshini wokwenza isiko abandakanya:
● I-Aerospace:Ukuvelisa amacandelo abalulekileyo anje ngeeblawudi ze-iturbine, izibiyeli, iziqhoboshi, kunye nezindlu ezifuna ukumelana neemeko ezinzima ngelixa ugcina ukunyamezelana okuqinileyo.
● Izixhobo zonyango: Ukuvelisa iindawo ezichanekileyo ezifana nezixhobo zotyando, izifakelo, kunye nezixhobo zokuxilonga ekufuneka zihambelane nemigangatho engqongqo yolawulo.
● Iimoto: Ukudala iindawo eziqhelekileyo ezifana neegiyeri, izixhobo zokuxhoma, iinxalenye zenjini, kunye nezindlu ezifuna ukuqina kunye nemilinganiselo echanekileyo.
● Ezombane: Izihlanganisi ezenziweyo, izindlu, kunye neendawo ezivaliweyo ezikhusela izinto ezinobuthathaka kunye nokuqinisekisa ukusebenza okufanelekileyo.
● Amandla: Amacandelo omatshini alungiselelwe ioyile negesi, amandla avuselelekayo, kunye namashishini okuvelisa amandla, kubandakanya iivalvu, iimpompo, kunye netywina.
● Ukhuselo noMkhosi: Ukwenza amacandelo akhethekileyo kwizixhobo, izithuthi, iinkqubo zonxibelelwano, kunye nokunye, okuhlala kwenziwa ngamandla aphezulu, izixhobo ezikhaphukhaphu.
Siyazingca ngokubamba izatifikethi ezininzi zemveliso kwiinkonzo zethu zomatshini ze-CNC, ezibonisa ukuzibophelela kwethu kumgangatho kunye nokwaneliseka kwabathengi.
1,ISO 13485 IZIXHOBO ZONYANGO ISIQINISEKISO SOKUPHATHWA KWENKQUBO YOLAWULO
2,ISO9001:INKQUBO YOLAWULO LOMgangatho
3,IATF16949,AS9100,SGS,CE,CQC,RoHS
Ingxelo entle evela kubathengi
●Great CNCmachining im im impressive laser engraving best Ive everseensofar Good quaity general,kwaye onke amaqhekeza ayepakishwe ngononophelo.
●Excelente me slento contento me sorprendio la calidad deias plezas un gran trabajo Le nkampani yenza umsebenzi omhle ngenene kumgangatho.
●Ukuba kukho umba bayakhawuleza ukuwulungisaUnxibelelwano oluhle kakhulu kunye namaxesha okuphendula ngokukhawuleza
Le nkampani ihlala isenza into endiyicelayo.
● Bade bafumane naziphi na iimpazamo esisenokuba siye sazenza.
●Besisebenzisana nale nkampani iminyaka eliqela kwaye besisoloko siyifumene inkonzo engumzekelo.
●Ndivuyiswa kakhulu ngumgangatho obalaseleyo okanye iinxalenye zam ezintsha.I-pnce inokhuphiswano kakhulu kwaye inkonzo yomthengi iphakathi kwezona zibalaseleyo ndakha ndazifumana.
●Umgangatho okhawulezayo we-tumaround, kunye neyona nkonzo ibalaseleyo yabathengi naphina eMhlabeni.
Umbuzo: Umatshini wesiko wahluke njani kwimveliso yobuninzi?
A:Ngelixa imveliso yobuninzi igxile ekuveliseni inani elikhulu lamalungu afanayo kusetyenziswa ukubumba okanye ukufa, umatshini wokwenza isiko lenzelwe iindawo ezithile ezinokuthi zibe neejiyometri ezizodwa, iimfuno zemathiriyeli, okanye ukuqhuba kwemveliso encinci. Umatshini oqhelekileyo ufanelekile kwiimeko apho inxalenye inzima kakhulu kwiindlela eziqhelekileyo zemveliso yobuninzi okanye xa ukuhanjiswa kwevolyum ephantsi yamacandelo akhethekileyo afunekayo.
Kwi-machining yesiko, inxalenye nganye inokuyilwa kwaye iveliswe ngokuzimeleyo, enikezela ukuguquguquka ukulungiselela ukucaciswa okukhethekileyo, njengokunyamezela okukhethekileyo, iipropathi zezinto eziphathekayo kunye nokugqiba.
Q:Zithini iindleko zomatshini wokwenza isiko?
A:Ixabiso lomatshini wokwenza isiko lixhomekeke kwizinto ezininzi, kuquka:
●Izinto:Uhlobo lwemathiriyeli oyikhethayo luya kuba nefuthe kwiindleko zizonke, njengoko izinto ezinzima okanye ezingaqhelekanga zihlala zifuna izixhobo ezikhethekileyo kunye nexesha elingakumbi kumatshini.
● Ukuntsonkotha kweCandelo:Amalungu anejiyometri entsonkothileyo, ukunyamezelana okuncinci, okanye iimpawu ezikhethekileyo ziya kuba kubiza kakhulu kumatshini.
● Umthamo weMveliso:Ngelixa umatshini wokwenza isiko ulungele ukuqhutywa komthamo ophantsi ukuya ophakathi, imiqulu emikhulu inokwehla ngexabiso lenxalenye nganye ngenxa yokukwazi ukunciphisa iindleko zokuseta kwiiyunithi ezininzi.
● Ixesha Lokukhokela:Iiodolo ezikhawulezayo okanye imveliso ekhawulezileyo inokunyusa iindleko.
● Ukuseta oomatshini kunye nezixhobo:Ezinye iindawo zesiko zinokufuna izixhobo ezikhethekileyo, ezinokongeza kwiindleko zokuvelisa.
Q:Uthini umahluko phakathi komatshini weCNC kunye noomatshini bemveli?
A:Umatshini we-CNC usebenzisa oomatshini abalawulwa ngekhompyutha abacwangciswe ngemiyalelo echanekileyo yokusika kunye nokubumba iindawo. Le ndlela inikezela ngokuchaneka okukhulu, ukuphindaphinda, kunye nokukwazi ukuphatha uyilo oluntsonkothileyo ngokulula. Ngokwahlukileyo koko, ukwenza oomatshini bemveli kuxhomekeke ngakumbi ekusebenzeni ngesandla, apho umatshini ulawula umatshini ngesandla, okukhokelela ekuchanekeni okuncinci kunye nokungaguquguquki.
Umatshini we-CNC uyakhawuleza, uchaneke ngakumbi, kwaye ulungele ngcono ukuvelisa iinxalenye ezinzima, ngelixa umatshini wemveli usenokusetyenziswa kwizicelo ezilula, ezinomthamo ophantsi.
Q: Ngaba ukusetyenzwa komatshini wokwenza isiko lokuchwetheza?
A:Ewe, umatshini wesiko lolona khetho lubalaseleyo kwiprototyping. Ivumela iinjineli kunye nabaqulunqi ukuba benze ngokukhawuleza iiprototypes ezisebenzayo ezinokuvavanywa ukuba zifanelekile, ifom kunye nomsebenzi. Le nkqubo yeprototyping ekhawulezayo inceda ukuchonga iziphene zokuyila okanye ukuphuculwa kwangoko kumjikelo wophuhliso, ukonga ixesha kunye neendleko ekuhambeni kwexesha. Oomatshini be-CNC banokuvelisa iiprototypes ngokuchaneka okufanayo kunye namacandelo emveliso, eqinisekisa ukuba uyilo luya kusebenza njengoko bekucwangcisiwe ngaphambi kokuzinikela kwimveliso epheleleyo.
