Custom CNC Milling
Product Overview
Kwihlabathi lanamhlanjeimveliso, ukufezekisa ukuchaneka okuphezulu kunye nokukwazi ukuyila iijiyometri ezintsonkothileyo kubalulekile, ngakumbi kumashishini afuna iindawo ezintsonkothileyo, ezinohlobo olulodwa. Custom CNC milling inika isisombululo esifanelekileyo kwezi mfuno, ibonelela ngendlela eguquguqukayo nesebenzayo yokuyila amacandelo esiko anokunyamezelana okuqinileyo kunye neenkcukacha ezikhethekileyo.
Yintoni i-Custom CNC Milling?
CNC milling(I-Computer Numerical Control milling) yinkqubo yokuvelisa esebenzisa isixhobo somatshini olawulwa ngekhompuyutha ukususa izinto ezivela kumsebenzi. Kwimilling ye-CNC yesiko, uyilo oluthile okanye iinkcukacha ezinikezelwe ngumthengi zisetyenziselwa ukukhokelaUmatshini weCNC, ukuvumela ukuba ukugaya inxalenye okanye inxalenye kwimilinganiselo echanekileyo kunye nokunyamezela okufunekayo.
Ngokungafaniyo nokugaya ngesandla, okuxhomekeke kubasebenzisi bomntu ngokuchaneka nokulawula,CNCukugaya kuyazenzekela kakhulu kwaye kunika iziphumo ezingaguqukiyo, eziphindaphindwayo. Isetyenziselwa ukwenza iinxalenye ezineemilo ezintsonkothileyo, imingxuma, iindawo zokubeka, kunye noyilo oluntsonkothileyo, ngokufuthi ukusuka kwizinto ezifana neentsimbi, iiplastiki, kunye neecomposites.
Iinkqubo eziphambili kwi-Custom CNC Milling
Ukugaya i-CNC yesiko kubandakanya uthotho lwamanyathelo achanekileyo aguqula imathiriyeli ekrwada ibe ngamacandelo ayilwe ngokwesiqhelo. Inkqubo iguquguquka kakhulu, kunye neentlobo ezahlukeneyo zoomatshini bokungqusha kunye nezixhobo ezifumanekayo ukulungiselela iimfuno ezahlukeneyo.
1. Ukuseta uMshini we-CNC
Inkqubo iqala ngokucwangciswa komatshini we-CNC, apho izinto eziluhlaza ziboshwe ngokukhuselekileyo kumbhede womatshini, kwaye izixhobo ezifanelekileyo zokusika zikhethiwe. Umatshini's inkqubo yokulawula icwangciswe ngefayile yoyilo (ngokuqhelekileyo ikwimo yefayile yeCAD/CAM), equlathe imiyalelo eneenkcukacha zomsebenzi ngamnye wokugaya.
2. Ukususwa kwezinto eziphathekayo
Umatshini we-CNC usebenzisa izixhobo zokusika ezijikelezayo ukuze ususe izinto eziphathekayo kwi-workpiece. Izinto eziphathekayo ziqhele ukususwa kwiileya ezincinci, ezongezelelweyo. Ngokuxhomekeke kubunzima benxalenye, iintlobo ezahlukeneyo zemisebenzi yokugaya inokwenziwa, njengale:
●Ukuguqa ubuso:Ukusika ngapha komphezulu wezinto eziphathekayo ukususa iindawo ezinkulu.
●Ukuphelisa ukugaya: Ukusika emacaleni omsebenzi ukwenza imingxuma, iipokotho, okanye imilo.
● Ukugaya indawo: Ukudala i-grooves ethile okanye iindawo zokubeka kwizinto eziphathekayo.
●Ukugrumba nokucofa: Ukubhoboza imingxuma okanye ukwenza imicu ngaphakathi kwempahla.
Iindlela zesixhobo zilawulwa ngononophelo, ziqinisekisa ukuba ukusikwa kulandele uyilo's ngqo iinkcukacha.
3. Ukugqiba imisebenzi
Nje ukuba unqumlo lwenziwe, imisebenzi yokugqiba ihlala ifuneka ukufezekisa umphezulu ofunwayo kunye nokunyamezelana okuqinileyo. Oku kunokubandakanya ukugudisa, ukugalela, okanye imisebenzi eyongezelelweyo yokusila ukugudisa umphezulu wendawo kunye nokufezekisa imilinganiselo yokugqibela.
4. Ukuhlolwa kunye noLawulo loMgangatho
Emva kokuba inxalenye igayiwe, iphantsi kokuhlolwa kolawulo lomgangatho ukuqinisekisa ukuba ihlangabezana nemilinganiselo echaziweyo, ukunyamezela, kunye nezinye iimfuno zomgangatho. Oku kwenziwa rhoqo kusetyenziswa izixhobo ezifana nokulungelelanisa oomatshini bokulinganisa (i-CMMs) okanye izikena zelaser. Amacandelo angaphinda avavanywe ukuxinzezeleka, ukuhlolwa okubonakalayo, kunye nolunye uhlolo olusekelwe kwisicelo sabo.
Izinto ezisetyenziswayo kwi-Custom CNC Milling
I-Custom CNC milling iguquguquka kakhulu, ivumela abavelisi ukuba basebenze ngoluhlu olubanzi lwezinto. Ukukhethwa kwezinto kuxhomekeke kusetyenziso olucetywayo, iimfuno zamandla, iimeko zokusingqongileyo, kunye nokuqwalaselwa kweendleko. Izinto eziqhelekileyo ezisetyenziswa kwi-CNC milling ziquka:
●Iintsimbi:I-aluminiyam, intsimbi engatyiwayo, i-titanium, ubhedu, kunye nobhedu lukhetho oludumileyo ngenxa yamandla azo, ubuchule kunye nokuguquguquka kwezinto ezininzi. Ngokuqhelekileyo zisetyenziselwa ukusebenza okuphezulu kwimizi-mveliso efana ne-aerospace, izithuthi, kunye nokukhusela.
●Iiplastiki:Izinto ezifana nenayiloni, i-acrylic, i-polycarbonate, kunye ne-Delrin (i-acetal) zihlala zisetyenziswa kwi-CNC yokusila kwizicelo ezifuna ubunzima obulula, ukumelana neekhemikhali, okanye ukugquma kombane.
●Imidibaniso:Imihlanganiselwa yeCarbon fiber kunye nefiberglass isetyenziswa kumacandelo afuna umlinganiselo wokomelela ukuya kubunzima, ngakumbi kumashishini afana ne-aerospace kunye nemidlalo yemoto.
● Ukhuni:I-CNC milling isenokusetyenziswa ukwenza uyilo oluntsonkothileyo emthini, ngokuqhelekileyo ifanitshala yesiko okanye iiprojekthi zobugcisa.
●Izixhobo ezingaqhelekanga:Ukugaya ngokwesiko kwe-CNC kunokwamkela izixhobo ezifana ne-Inconel, i-PEEK, kunye neeseramikhi, ezihlala zifuneka kwizicelo ezikhethekileyo ezifana nezixhobo zonyango okanye iimeko ezingqongileyo ezigqithisileyo.
Izibonelelo zokugaya i-CNC yesiko
Kukho iingenelo ezininzi zokukhetha ukugaya i-CNC yesiko kumacandelo okuvelisa. Nokuba uvelisa iprototype enye okanye ibhetshi encinci yamacandelo akhethekileyo, ukugaya i-CNC kunika uluhlu lweenzuzo, kubandakanya:
1. Ukuchaneka okuphezulu kunye nokuchaneka
I-CNC yokusila iyaziwa ngokukwazi ukuvelisa iinxalenye ezinonyamezelo oluqilima ngokugqithisileyo, kaninzi njengee-intshi ze-± 0.001 (0.025 mm). Oku kuchanekileyo kuqinisekisa ukuba iinxalenye zilingana ngokugqibeleleyo kwaye zisebenza njengoko bekucetyiwe, nto leyo ibaluleke kakhulu kumashishini afana ne-aerospace, i-automotive, izixhobo zonyango kunye ne-electronics.
2. Iijiyometri ezintsonkothileyo kunye nokwenza ngokwezifiso
I-CNC yokusila ivumela ukuyilwa kweejiyometri ezintsonkothileyo kakhulu eziya kuba nzima okanye zingenzeki ukuba ziphunyezwe ngokusila ngesandla semveli. Iimpawu ezintsonkothileyo, ezinje ngemingxuma, imisonto, kunye nokusikwa kwe-multi-dimensional cuts, inokudityaniswa ngokulula kuyilo, ukubonelela ukuguquguquka okufunekayo kumalungu angokwezifiso.
3. Ukuguquguquka kuzo zonke izixhobo
Nokuba usebenza ngeentsimbi, iiplastiki, izinto ezidityanisiweyo, okanye izinto ezingaqhelekanga, ukugaya i-CNC yesiko kunokuhlengahlengiswa ukuze kuhlaliswe uluhlu olubanzi lwemathiriyeli. Oku kuyenza ilungele amashishini afuna ukuqina kunye nokuchaneka kumacandelo awo.
4. Ukungqinelana kunye nokuPhinda
Ukugaya i-CNC yinkqubo ezenzekelayo kakhulu, oku kuthetha ukuba nje ukuba inkqubo yokuqala kunye nokusetha kugqityiwe, iinxalenye zinokuphinda ziveliswe ngomgangatho ohambelanayo kunye nokuchaneka. Oku kubaluleke kakhulu kwimveliso yebhetshi encinci okanye xa uvelisa iindawo ezifanayo zokuhlanganisa.
5. Ukuchwetheza ngokuKhawuleza
Ukugaya i-CNC yesiko ifanelekile kwiprototyping, njengoko ivumela abayili ukuba benze ngokukhawuleza kwaye bavavanye iindawo ezisebenzayo. Ubuchule bokuchwetheza obukhawulezayo bunceda amashishini ukuba ahambe ukusuka kuyilo ukuya kwimveliso ngokukhawuleza, ukunciphisa ixesha lokuthengisa kunye nokuvumela uvavanyo oluphindaphindiweyo kunye nokuphuculwa koyilo.
6. UkuNcitshiswa kweNkunkuma yezinto
Ngenxa yokuba i-CNC yokugaya yinkqubo yokukhupha, izinto eziphathekayo zisuswa kwibhloko eqinileyo okanye ishidi. Oku kuvumela ulawulo olungcono lokusetyenziswa kwezinto, ukunciphisa inkunkuma xa kuthelekiswa nezinye iinkqubo ezifana nokuphosa okanye ukubumba. Ukongeza, nayiphi na imathiriyeli eshiyekileyo inokuphinda isetyenziswe kwiinkqubo zoomatshini ezilandelayo.
7. Iindleko eziSebenzayo kwiMveliso ePhantsi ukuya ePhakathi
Ukugaya i-CNC yesiko kunokubiza kakhulu kunezinye iindlela, ezifana nokubumba inaliti okanye ukufakela, ngakumbi kwimveliso ephantsi ukuya kwephakathi. Akukho mfuneko yokungunda ezibizayo okanye izixhobo zokusebenza, kwaye inkqubo inokwamkela ngokulula iibhetshi zokuvelisa okanye iinxalenye enye.
Usetyenziso lwe-Custom CNC Milling
Ukugaya i-CNC yesiko kusetyenziswa kuluhlu olubanzi lwamashishini afuna ukuchaneka okuphezulu, ukuqina, kunye neempawu zoyilo ezizodwa. Ezinye zezona zicelo ziqaphelekayo ziquka:
● I-Aerospace:I-CNC milling isetyenziselwa ukuvelisa izinto ezikhaphukhaphu, ezinobukhulu obuphezulu ezifana nezixhobo ze-injini, iiblade ze-injini, kunye nezibiyeli. La malungu kufuneka ahlangabezane nemigangatho engqongqo yokhuseleko kunye nokusebenza.
●Iimoto:Amacandelo afana neegiya, iinxalenye ze-injini, amacandelo okunqunyanyiswa, kunye nezibiyeli zenziwa ngoomatshini kusetyenziswa i-CNC milling ukuqinisekisa ukuba ziyahlangabezana nemigaqo efunekayo yokusebenza kunye nokhuseleko lwesithuthi.
●Izixhobo zonyango:Ukugaya i-CNC yesiko kusetyenziswa ngokubanzi kwintsimi yezonyango ukwenza ukufakelwa, izixhobo zotyando, kunye nezixhobo zokuxilonga ezifuna ukuchaneka okuphezulu, ukuthembeka, kunye nokuhambelana kwezinto eziphilayo.
●Ezombane:Izindlu zesiko, iziqhagamshelo, kunye neendawo ezivaliweyo zihlala zi-CNC zicolwa ukukhusela amacandelo abuthathaka kunye nokuqinisekisa ukufaneleka okufanelekileyo kunye nokusebenza kwizixhobo zombane.
● Amandla:Amacandelo anje ngee turbines, iimpompo, iivalve, kunye namanye amacandelo oomatshini asetyenziswa ekuveliseni amandla, ioyile negesi, kunye namacandelo amandla ahlaziyekayo aqhele ukwenziwa ngoomatshini kusetyenziswa i-CNC milling.
● Iprotoyipu kunye noPhuhliso lweMveliso:Amashishini amaninzi asebenzisa i-CNC yokusila yesiko ukuze iprototyping ekhawulezileyo, ivumela iinjineli kunye nabayili ukuba benze iinxalenye ezisebenzayo zovavanyo ngaphambi kokuba bazibophelele kwimveliso epheleleyo.
●Ifenitshala yesiNtu kunye noBugcisa:I-CNC milling inokusetyenziselwa ukuyila iindawo ezintsonkothileyo zomthi, iimpawu zokuhombisa, kunye nokuyilwa kobugcisa, ukunika ukusika ngokuchanekileyo kunye nokubunjwa koyilo lwesiko.
Siyazingca ngokubamba izatifikethi ezininzi zemveliso kwiinkonzo zethu zomatshini ze-CNC, ezibonisa ukuzibophelela kwethu kumgangatho kunye nokwaneliseka kwabathengi.
1,ISO 13485 IZIXHOBO ZONYANGO ISIQINISEKISO SOKUPHATHWA KWENKQUBO YOLAWULO
2,ISO9001:INKQUBO YOLAWULO LOMgangatho
3,IATF16949,AS9100,SGS,CE,CQC,RoHS
Ingxelo entle evela kubathengi
●Great CNCmachining im im impressive laser engraving best Ive everseensofar Good quaity general,kwaye onke amaqhekeza ayepakishwe ngononophelo.
●Excelente me slento contento me sorprendio la calidad deias plezas un gran trabajo Le nkampani yenza umsebenzi omhle ngenene kumgangatho.
●Ukuba kukho umba bayakhawuleza ukuwulungisaUnxibelelwano oluhle kakhulu kunye namaxesha okuphendula ngokukhawuleza
Le nkampani ihlala isenza into endiyicelayo.
● Bade bafumane naziphi na iimpazamo esisenokuba siye sazenza.
●Besisebenzisana nale nkampani iminyaka eliqela kwaye besisoloko siyifumene inkonzo engumzekelo.
●Ndivuyiswa kakhulu ngumgangatho obalaseleyo okanye iinxalenye zam ezintsha.I-pnce inokhuphiswano kakhulu kwaye inkonzo yomthengi iphakathi kwezona zibalaseleyo ndakha ndazifumana.
●Umgangatho okhawulezayo we-tumaround, kunye neyona nkonzo ibalaseleyo yabathengi naphina eMhlabeni.
Q:Uthini umahluko phakathi kokugaya i-CNC kunye nokusila kwendabuko?
A:Umahluko ophambili phakathi kwe-CNC yokusila kunye nokusila yemveli ilele kulawulo lomatshini. Kwi-CNC yokugaya, umatshini ulawulwa yiprogram yekhompyutheni eyenza ngokuzenzekelayo ukuhamba kwesixhobo kunye nomsebenzi, okuvumela ukusika okuchanekileyo, okuphindaphindiweyo kunye neejometri ezinzima. Kwimigidi yemveli, i-machinist ilawula ngesandla umatshini, nto leyo inokukhokelela ekuchanekeni okuncinci kunye namaxesha acothayo emveliso.
Ukugaya i-CNC kunika iingenelo ezininzi, ezinje ngesantya esongeziweyo, ukuchaneka, ukungaguquguquki, kunye nokukwazi ukwenza iinxalenye ezinoyilo oluntsonkothileyo. Ukugaya ngokwemveli kusasetyenziswa kwezinye iinkqubo kodwa kungasebenzi kakuhle kwimveliso entsonkothileyo okanye enomthamo ophezulu.
Umbuzo: Isebenza njani i-CNC milling?
A:I-CNC milling isebenza ngothotho lwamanyathelo, alawulwa yinkqubo yekhompyutha:
●Uyilo: Inxalenye iyilwe kusetyenziswa i-CAD (i-Computer-Aided Design) isoftware, kwaye uyilo luguqulwa lube yifomathi efundeka ngomatshini (ngokuqhelekileyo i-G-code).
●Misela: Izinto eziluhlaza zilayishwa kumatshini we-CNC, kwaye izixhobo ezifanelekileyo zokusika zifakwe.
●Umatshini: Umatshini we-CNC ulandela imiyalelo ecwangcisiweyo yokusika, ukugrumba, okanye ukubumba imathiriyeli. Umsebenzi unokushukunyiswa ngeezembe ezininzi (ngokuqhelekileyo ezi-3, ezi-4, okanye ezi-5) ukufezekisa ijometri efunekayo.
●Ukugqiba: Emva kokusikeka okukrakra kwenziwa, iinkqubo ezongezelelweyo zokugqiba, ezifana nokupolisha okanye ukugaya okongeziweyo, kunokwenziwa ukuze kuphunyezwe ukugqitywa komgangatho wokugqibela kunye nokunyamezela.
●Uhlolo: Inxalenye ihlolwe ukuze kuqinisekiswe ukuba ihlangabezana neenkcukacha ezifunekayo, ngokuqhelekileyo isebenzisa izixhobo ezifana neCMM (UkuLungelelanisa oomatshini bokulinganisa) ukujonga imilinganiselo kunye nokunyamezela.
Q:Kuthatha ixesha elingakanani ukugqiba iprojekthi yokusila ye-CNC yesiko?
A:Ixesha elifunekayo ukugqiba iprojekthi yokusila ye-CNC ixhomekeke kwizinto ezininzi:
●Ukuntsonkotha kweCandelo: Uyilo oluntsonkothileyo oluneempawu ezininzi okanye ukunyamezelana okuqinileyo kunokuthatha ixesha elide kumatshini.
●Izinto: Ezinye izinto, ezifana ne-titanium okanye intsimbi eqinile, zinzima kakhulu ukuzisebenzisa kwaye zinokuthatha ixesha elingakumbi.
●Ubungakanani beSahlulo: Amalungu amakhulu okanye ukukhutshwa kwevolyum ephezulu kuya kuthatha ixesha elide kuneenxalenye ezincinci, ezilula.
● Ukusetwa koomatshini kunye noCwangciso: Ixesha elifunekayo ukuseta umatshini kunye neprogram yoyilo inokuchaphazela amaxesha okukhokela.
Kwiiprototypes, ukugaya i-CNC kunokugqityezelwa ngeentsuku ezimbalwa ukuya kwiiveki ezimbalwa. Ukuqhuba imveliso encinci, kungathatha ixesha elide, kuxhomekeke kubunzima kunye nenani lamalungu.
